Be sure the door hinge holes face forward. Door Hinge Holes Step 2 Attach loop strap bracket to the bottom cart shelf using two M6 X 12mm bolts (black). Locking Caster Hex Nut Wrench Locking Caster Hex Nut Wrench Heat Shield Brace Step 3 Attach back panel to left and right leg of cart assembly using four M6 X 12mm bolts (black) and star washers (black). Note: With the help of a friend, turn the cart over. Try to minimize the stress to the side panels. Step 4 Attach locking casters to the bottom of the cart. Tighten caster bolts securely using hex nut wrench provided in parts pack. Note: With the help of a friend, turn the cart to its upright position. Step 5 Attach rear heat shield brace using two M6 X 12mm bolts (black) and star washers (black). Step 6 Attach door bracket to left and right leg of cart using four M6 X 12mm bolts (black) and star washers (black). Step 7 Attach heat shield to the rear brace using two #8 self-tapping screws (black). 26 Step 8 Insert right side door pivot into lower pivot hole (on bottom cart shelf) then align door with cart frame. Depress spring pin located on top edge of door and slide door toward side cart panel until spring pin locks into hole in door bracket. Repeat for other door. Note: When performing Step 9, Lift grill body from front and rear panels to avoid injury to hands and fingers. Step 9 With the help of a friend, place grill body assembly on cart frame. Grill body will rest on angled top of vertical supports. Align bolt holes located on the inside of the grill body assembly. Secure using four M6 X 12mm bolts (black) with star washers (black). Spring Pin Door Pivot Hole Alignment Door Pivot Step 10 Attach hooks to side table towel rack bar. Then attach towel rack bar to side table using two M6 X 12mm hexagonal bolts (silver) and lock washers (silver). Step 11 Attach hooks to side burner towel rack bar. Then attach towel rack bar to side burner assembly using two M6 X 12mm hexagonal bolts (silver) and lock washers (silver). Step 12 Attach side table to left side of cart frame assembly. Insert two M6 X 12mm bolts (black) into both left legs halfway. Place table over bolts and slide toward back of grill, then tighten securely. Fasten side table front panel to grill body with one M6 X 12mm bolt (black). Step 13 Attach side burner to right side of cart frame assembly. Insert two M6 X 12mm bolts (black) into both right legs halfway. Place side burner over bolts and slide toward back of grill, then tighten securely. Fasten side table front panel to grill body with one M6 X 12mm bolt (black). Side Burner Valve Burner Venturi Valve Nozzle Step 14 Remove two bolts and washers from the side burner valve. Insert the side burner valve assembly through the hole in the side burner front panel, then firmly seat the valve nozzle into the burner venturi. Hold in place while you perform Step 15. Warning: Never use your grill without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures. Step 15 Place the bezel over the control knob mounting stem and position over holes in side burner base and side burner valve assembly. Attach with two M4 X 10mm bolts with spring washers which come with valve. Then install the side burner control knob onto valve stem. Step 16 Attach side burner igniter lead wire to the electrode as illustrated. Step 17 Attach side burner electrical source wire to the side burner valve electrode as illustrated. 29 Side Burner Igniter Lead Electrode Side Burner Electronic Lead Side Burner Electrode 30 Igniter Cap Battery Cooking Grills Heat Distribution Plates Grooves Warming Rack Step 18 Place side burner grate over side burner. Step 19 Place the heat distribution plates on lower level of grill body assembly directly above burners. Step 20 Place cooking grills on support ribs directly above heat distribution plates. Step 21 Insert warming rack into brackets so that it sits above the cooking grills. Step 22 Igniter battery holder is located under side table front panel. Remove igniter cap and insert battery with positive end of battery toward igniter cap. Ensure spring is in place inside igniter cap. Replace igniter cap and make sure the igniter is working properly. Step 23 Insert tank lock wire through two small holes in cart base as illustrated. Step 24 Insert grease tray into opening on backside of grill. Make sure to slide tray onto tracks as illustrated. Grease Tray Grease Cup Step 25 Insert grease cup into the grease tray. Make sure to slide cup onto tracks as illustrated. 32 Madison™ 7541 (Assembled) MISES EN GARDE IMPORTANTES RELATIVES A LA SECURITE NOUS VOULONS QUE L’ASSEMBLAGE ET L’UTILISATION DE VOTRE GRIL SOIENT AUSSI SECURITAIRES QUE POSSIBLE. CE SYMBOLE D’ALERTE DE SECURITE VISE A ATTIRER VOTRE ATTENTION SUR DES RISQUES POSSIBLES LORS DE L’ASSEMBLAGE ET DE L’UTILISATION DE VOTRE GRIL. QUAND VOUS VOYEZ LE SYMBOLE D’ALERTE PORTER UNE ATTENTION ETROITE AUX RENSEIGNEMENTS QUI SUIVENT! LIRE ATTENTI...