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• Check behind panels for clearance of metal brackets, hoses, and wire harnesses before making any cuts. • When mounting speakers into doors, roll the window up and down to check clearance of the glass and window regulator. • Make sure the mounting holes are the correct size for the speaker. Undersized holes can cause speaker distortion or shorting of the speaker leads to the chassis ground. Oversized holes will not allow the mounting screws to make sufficient contact with the panel, allowing the speaker to become loose. • Always protect the wires when routing by avoiding sharp metal edges, moving parts such as heater or vent controls, clutch pedals, brake pedals, steering columns, and power window motors and gears. • When routing wires through metal panels and doorjambs always use vinyl tubing and grommets for protection and a professional-looking installation. © 2003 Directed Electronics, Inc WOOFER INSTALLATION Review the Installation Precautions section of this guide before proceeding. 1. Place the cutout template against the mounting surface in the desired location for the woofer. 2. Draw the speaker hole and mounting screw locations on the panel with a marker. • The s550 woofer requires a 4-3/4" to 5” hole • The s650 woofer requires a 5-1/2" hole. 3. Remove the cutout template and carefully cut the speaker hole to the proper size. If there is a pre-existing hole that is undersize, mark it and cut it to the proper size. If the hole is oversize, it is recommended that a spacer be built to compensate. 4. Pre-drill the holes for the mounting screws using a 1/8" drill bit. FIGURE 1—WOOFER INSTALLATION 5. Route the supplied wires through the speaker location to the crossover. 6. Install the screw speed clips if not installing into a metal panel. 7. Connect the speaker wire to the woofer taking care to observe proper speaker polarity. 8. Place the woofer into the hole and attach using the supplied screws. Take care at this time not to slip with a tool while mounting or the speaker could be damaged. 9. Place several pieces of the butyl compound on the edge of the speaker grill, then press the grill into the speaker-mounting flange. N NNO OOT TTE EE: ::A supply of butyl compound is included and can be used to attach the speaker grill as well as prevent rattles. © 2003 Directed Electronics, Inc TWEETER INSTALLATION Review the Installation Precautions section of this guide before proceeding. 5. Flush Mounting into Removed Panels 1. Determine the tweeter mounting location, then route the wires from the crossover to the tweeter location. 6. 2. Mark the center point of the tweeter location. 3. If using a hole saw, first drill a pilot hole, then cut out the hole using a standard 2-1/8" hole saw. 7. 4. If not using a hole saw, use either the cardboard packaging for the tweeters or the surface mount trim FIGURE 2—FLUSH MOUNTING REMOVED PANELS ring as a template to mark the proper size hole. Cut out the hole. With the tweeter assembled, route the wires through the hole and the pressure ring and slip the pressure ring over the tweeter assembly. Align the tweeter so the Directed logo faces the desired direction then push the pressure ring on to the rear of the tweeter assembly until the tweeter is snugly mounted to the panel. Connect the speaker wires observing the correct polarity and re-assemble the panel. © 2003 Directed Electronics, Inc Flush Mounting into Mounted Panels 1. Determine the tweeter mounting location, then route the wires from the crossover to the tweeter loca6. tion. 2. Mark the center point of the 7. tweeter location. 3. If using a hole saw, first drill a pilot hole, then cut out the hole using a 8. standard 2-1/8" hole saw. 4. If not using a hole saw, use either the cardboard packaging for the tweeters or the surface mount trim ring as a template to mark the 9. proper size hol...

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