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2-4). OPEN ORANGE PARTS BAG FIG. 2-4 Adding mounting surface. FIG. 2-5 Header bracket in place (3 methods). FIG. 2-6 Examples of door bracing. FIG. 2-7 Mounting door Bracket (sectional). preferred 1 2 3 FIG. 2-7B Mounting door Bracket (one-piece). bolted to studs in wall even with or above top roller on top edge at top of back 12 2. Mounting the header bracket. NOTE: Although header bracket may be oriented several ways, method 1 is preferred if possible because of added strength over other methods (Fig. 2-5). • Hold header bracket against wall (Fig. 2-5). – Place left edge on vertical line. – Bottom edge on final height line. • Mark screw hole locations on wall. • Drill 5/32" pilot holes at each screw hole mark. – Fasten header bracket with 3 lag screws (22) (Fig. 2-5). 1/4" x 2" [22] DOOR BRACKET: Doors made of masonite, lightweight wood, fiberglass, and sheet metal must be properly braced before mounting door operator. Contact door manufacturer or distributor for a bracing kit. The Genie Company is not responsible for damage caused due to improperly braced door (Fig. 2-6). CAUTION 3. Finding door bracket mounting location. • Door bracket is mounted as high on door as possible along vertical centerline. NOTE: In the case of sectional type doors, door bracket must be mounted NO LOWER THAN top set of rollers (Fig. 2-7). For 1-piece doors, door bracket must be mounted at top edge of door. 4. Mounting the door bracket. • Proper bracing should be verified at this point. – Align door bracket centered on your vertical centerline. – Attach using 3 self-drilling screws (42) for sheet metal or other light weight material. – Use lag screws (22) for solid wooden doors. [42]1/4"-20 x 3/4" [22] 1/4" x 2" NOTE: For solid wood doors, carriage bolts WITHOUT SLOTTED HEADS (not included) may also be used for attaching door bracket. Mounting Straps [22] 13 MOUNTING THE OPERATOR: 1. Getting Started. • Position rail/power head assembly (Fig. 2-7). – Rail strap leaning on wall next to header bracket. – Place material on floor under power head to protect from scratching. (A box, stool, or similar device may be needed to clear a torsion spring, as shown.) 2. Mounting the assembly. • Attach rail strap to header bracket using nut (47) (Fig. 2-7 inset). FINGER TIGHT ONLY. • Support power head on step-ladder. NOTE: Before final attachment to ceiling, insure that assembly is in proper alignment (Fig. 2-9). • Attach mounting straps to ceiling using lag bolts (22) (Fig. 2-10). • Set height of power head according to following: – Track guided doors. a. Rail must clear door at highest point of travel b. Be level or, power head slightly below level. – Trackless doors. a. Rail must clear door at highest point of travel by 1" to 1-1/2". • Securely tighten power head mounting bolts (46) and nuts (47). • Lower door. • Fully tighten rail strap nut. • DO NOT PLUG UNIT IN YET! 3. Adjusting length of emergency release cord. • Check emergency release knob height. – Low enough you can reach it. – High enough to clear your vehicle, but NO HIGHER THAN 6 FEET ABOVE FLOOR. • Tie a new overhand knot where desired. – Cut off any extra cord. YES NO NO FIG. 2-9 Operator must be aligned. FIG. 2-10 Mounting the power head. ANGLE IRON ON FINISHED CEILING Attach angle iron to beams UNFINISHED OR OPEN BEAM Extra framing not needed Extra framing NEEDED VIEW FROM ABOVE (not to scale) [22] [22] [46] [47] [47] 90° DOOR HEADER BRACKET FIG. 2-7 Position assembly. DRYWALL [46 & 47] [46 & 47] 5/16"-18 x 3/4" 5/16"-18 5/16"-18 1/4" x 2" INSTALL DOOR ARMS: Sectional doors OPEN YELLOW PARTS BAG INSTALL DOOR ARMS: Sectional doors OPEN YELLOW PARTS BAG FIG. 2-10 Attaching door arms (sectional doors). FIG. 2-12 Attaching door arms (1-piece doors). REMINDER: If you have no access to your garage from the outside other than your garage door, please consider a GER-2 emergency release kit shown on page B in center of manual. Call Customer Service at 1.800.354.3643, or visit short as possible long as possible clevis & cotter pins clevis & cotter pins clevis & cotter pins FIG. 2-11 Door arms at angle to door. door arms door angle 1. Attach the arms. • Fasten curved door arm to door bracket using clevis pin (24) and cotter pin (25) (Fig. 2-10). • Straight arm to carriage using clevis pin (24) and cotter pin (25) (Fig. 2-10). 14 [25] [24] 2. Connecting the arms. • Slide carriage back and forth to adjust arm length. – Overlap arms as much as possible. – Make overall length as short as possible. • Fasten arms together using 2 bolts (27) and nuts (28) (Fig. 2-10). (Place the bolts as far apart as possible.) [28] [27] 3/8"-16 3/8"-16 x 7/8" NOTE: Whenever possible, it is recommended that the door arms assembly be angled away from the door to prevent putting downward force on the door and door bracket. (Fig. 2-11). Additionally, where possible, the straight door arm may be eliminated. INSTALL DOOR ARMS: 1-piece doors OPEN YELLOW PARTS BAG 1. Attach the arms. • Straight...

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