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Manual de usuario Aztech Systems, modelo TX 2

Fabricar: Aztech Systems
Tamaño del archivo: 316.52 kb
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Idioma del manual:en
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Resumen del manual


8. Using the End Plug Wrench (21), thread the assembled End Cap, o-ring end leading, into the piston end of the Housing and tighten it. 9. Wrap the threads of the Swivel Sets (18) with Teflon tape and thread the swivel with the male hose Coupler (19) into the center of the End Cap. Thread the Swivel with the female Coupler into the hole in the Housing directly above the End Cap. Assembly of the TX-2, TX-4, and TX-8 Cylinder Assemblies 1. Grasp the link retaining pin lug in copper-covered, vise jaws with the Housing (1) horizontal. 2. If the Rod Seal (16) was removed from the Housing, apply a coat of o-ring lubricant to the Seal and install it, lip end trailing, in the recess at the bottom of the piston bore. 3. Press the Slider Pin (14) into one of the Sliders (5) flush with one side. Install the Pin through the hole in the piston shaft and press the remaining Slider onto the Pin. 4. Install the Piston O-ring (17) in the grooves of the piston head. 5. Insert the piston rod, threaded end leading, into the small central opening from the non-piston end of the Housing. The notch in the trailing end of the shaft should be toward the Ball Plunger (13). 6. Insert the piston, hex end trailing, into the bore of the Housing, and use socket to thread and tighten the piston onto the piston shaft. 7. Install the End Plug Seal (15) in the groove on the hub of the End Cap (7). 8. Using the End Plug Wrench (21), thread the assembled End Cap, o-ring end leading, into the piston end of the Housing and tighten it. 9. Wrap the threads of the Swivel Sets (18) with Teflon tape and thread the swivel with the male hose Coupler (19) into the center of the End Cap. Thread the Swivel with the female Coupler into the hole in the Housing directly above the End Cap. Assembly of the TX-2, TX-4, and TX-8 Cylinder Assemblies 1. Grasp the link retaining pin lug in copper-covered vise jaws with the Housing (1) horizontal. 2. If the Rod Seal (16) was removed from the Housing, apply a coat of o-ring lubricant to the Seal sand install it, lip end trailing, in the recess at the bottom of the piston bore. 3. Insert the piston rod, notched end leading, into the Rod Seal and the small central opening from the piston end of the Housing. The notch in the leading end of the shaft should be toward the Ball Plunger (13). 4. Push the Piston Rod (2) inward until the hole for the Slider Pin (14) aligns with the holes in the walls of the Housing. 5. Position one Slider (6) on each side of the piston shaft and insert the Slider Pin through the hole in the Housing into both Sliders and the piston shaft. The fit between the Pin and Sliders is an interference fit. Use a brass hammer and drift to set the Slider Pin below -12 the outer edge of both Sliders or deep enough to prevent the shaft ends from dragging on the Housing walls. 6. Install the Piston O-ring (17) in the internal groove of the Seal Ring (5). 7. Install the assembled Seal Ring and Piston O-ring on the hub at the large end of the Piston Rod. 8. Install the Piston Seal Plate (4) in the inlet end of the Housing with the side having the countersunk screw holes trailing. NOTICE In the following step, DO NOT use thread-locking compound on the screw threads. 9. Using a hex wrench and an alternating tightening procedure, install the Retaining Screws (11). Tighten each Screw a little at a time to obtain even compression and expansion of the Piston O-ring and Seal Ring. 10. Place the Seal Insertion Tool (20) on the inlet end of the Housing. 11. Install the End Plug Seal (15) in the groove of the End Cap (7) 12. Insert the assembled End Cap into the Housing through the Tool with the O-ring end leading and the threaded inlet hole downward. Push the Cap inward beyond the Retaining Ring groove and approximately .” into the Cylinder. 13. Remove the Seal Insertion Tool from the Housing. 14. Install the Retaining Rings (8) in the housing grooves at the inlet end of the Housing. Install the Rings with the open ends of both rings at the middle of the opening and the beveled side of the Rings toward the End Cap. 15. If an air hose is available, inject some air into the threaded opening of the End Cap to seat the Retaining Rings. If air is not available, temporarily thread one of the Swivel Sets (18) into the threaded opening and pull the End Cap back against the Retaining Rings to seat them. 16. For TX-2 and TX-4 models position the End Cover (10) against the Housing and after applying a non-permanent thread-locking compound to the threads, install the End Cover Screw (12). 17. Wrap the threads of the Swivel Sets (18) with Teflon tape and thread the swivel with the male hose Coupler (19) into the threaded hole in the End Cap. 18. Apply some Marine Grade Moly Lube to the notch in the Piston Rod and the face of the Sliders. Assembly of the Tool 1. With the Cylinder Assembly in one hand and the Ratchet Link in the other, hook the notch on the shaft of the Piston Rod (2) onto the Drive Pin (4) and bring the two assembli...

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