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If the mower must be loaded onto a trailer while there is still debris in the container, the mower must be backed up onto the trailer to avoid tipping. Cleaning and Washing Regular cleaning, washing, and lubricating will prolong the service of the machine. NOTE: Use care with power washers to avoid damage to decals. Limit direct spray on these items. DO NOT EXCEED 1000 PSI WATER PRESSURE FOR CLEANING. For best results, clean polymesh inside hood regularly. Instructions for doing this can be found in the Service section of this manual Preventative Maintenance Schedule Item Before Each Use Every 5 Hours Every 25 Hours Every 50 Hours Inspect/Clean Poly Mesh X X Check/Tighten Nuts & Bolts X Check/Tighten Hoses X Turn Hose End to End X Rotate Hose X Clean Machine X SERVICE AND MAINTENANCE Caring For Hoses 1. Inspect hoses before each use. If hoses have excessive wear, tears, or punctures, replace immediately. 2. To prolong the life of the hose, periodically rotate hose and turn hose end to end. Refer to Preventative Maintenance Schedule in this manual. 3. Avoid twists and sharp turns in the hoses, as they will increase wear on the hoses. 4. Avoid dragging the lower hose along the sides of buildings or other hard surfaces. Troubleshooting Guide Cleaning Poly Mesh The poly mesh on the collection system is located inside the container hood. For best results, clean poly mesh regularly. DO NOT USE THE COLLECTION SYSTEM WITHOUT POLY MESH SECURELY IN PLACE. DANGER Before servicing unit, wait for all moving parts to come to a complete stop. Turn engine off and remove the spark plug wire. PROBLEM Loss of Vacuum. POSSIBLE CAUSE Blower, hose or hood inlet clogged. Hopper full. Fan blades bent or broken. Poly mesh plugged. CORRECTION Remove hose and clean inlet. Inspect and empty. Replace/repair impeller. Clean poly mesh. Unusual vibration or noise Solid object jammed in unit. Loose or missing bolts on unit. Bent or damaged fan. Check and remove any obstruction. Tighten or replace bolts. Replace/repair impeller. Unit difficult to close. Obstructions keeping door from completely closing. Hood hinge bolts too tight. Clear obstructions. Loosen bolts. 12 1 ......1 .... 113754 ....... WELDMENT - HOPPER 2 ......8 .... 104808 ....... PILLOW BLOCK 3 ......1 .... 113747 ....... WELDMENT - DOOR 4 ......1 .... 113755 ....... PLATE - BACKING 5 ......1 .... 113748 ....... TUBE - SUPPORT, HANDLE 6 ......1 .... 113746 ....... WELDMENT - BELL CRANK 7 ......2 .... 977465 ....... YOKE, 3/8 F 8 ......2 .... 113722 ....... ROD - DOOR 9 ......1 .... 113749 ....... WELDMENT - PIN, PIVOT 10 ......1 .... 113750 ....... GUARD - L.H. 11 ......1 .... 113751 ....... GUARD - R.H. 12 ......1 .... 113790 ....... HANDLE WELDMENT 13 ......2 .... 113739 ....... ROD END - 3/8 - 24 RH 14 ......5 .... 990122 ....... WASHER, 3/8 SAE FLT ZD 15 ......1 .... 113753 ....... TUBE - THREADED 16 ......6 .... 990613 ....... NUT 3/8-16 HEX WHIZLK ZD 17 ......4 .... 990655 ....... HCS 3/8-16 x 1. GR 5 ZD 18 ......2 .... 107315 ....... SPRING, BAGGER 19 ......2 .... 102656 ....... SPACER 20 ......8 .... 101721 ....... HCS 5/16-18 x 2. GR 5 ZD 21 ......8 .... 990717 ....... NUT 5/16-18 HEX NYLOK ZD 22 ......2 .... 101572 ....... HCS .-13 x 3 GR 5 ZD 23 ......4 .... 101331 ....... NUT . HEX NYLOK ZD 24 ......4 .... 108732 ....... NUT, 3/8-24 HEX JAM ZD 25 ......4 .... 976979 ....... NUT 3/8-16 HEX NYLOK ZD HOPPER ASSEMBLY ITEM QTY. P/N DESCRIPTION ITEM QTY. P/N DESCRIPTION 26 ......1 .... 101341 ....... HCS 3/8-16 x 3 GD 5 ZD 27 ......2 .... 109232 ....... PIN CLEVIS 3/8 x 1. ZD 28 ......2 .... 976988 ....... HAIRPIN COTTER 29 ......2 .... 990365 ....... PIN, COTTER 1/8 x . ZD 30 ......2 .... 108369 ....... HCS .-13 x 1. GR5 ZD 31 ......2 .... 109554 ....... WASHER . FLAT ZD 32 ......2 .... 990563 ....... HCS 3/8-16 x 1 GR 5 ZD 33 ......2 .... 990517 ....... WASHER, 3/8 FLAT STD ZD 34 ......1 .... 113757 ....... PLUG - RECTANGULAR TUBING 35 ......2 .... 113758 ....... PLUG - SQUARE TUBE 36 ......1 .... 113731 ....... BUSHING - BRONZE, 1" 37 ... 17 .... 200684 ....... RIVET, 3/16 STAVEX 38 ......4 .... 104807 .......REINFORCEMENT BAR 39 ......2 .... 102587 .......GROMMET, BUMPER 40 ......1 .... 0033C ........ GRIP, HANDLE 41 ......4 .... 990692 ....... WASHER, 5/16 STD FLT ZD 42 ......1 .... 976978 ....... NUT .-20 HEX NYLOK ZD 43 ......1 .... 115392 ....... FLEX HOSE - 60" 44 ......1 .... 115719 .......HOSE CLAMP ......1 .... 111260 ....... DECAL, VENTILATION 8059-014 1 3 4 2 34 37 10 20 25 2 16 38 2 25 23 31 33 43 44 22 6 36 19 26 29 21 40 9 35 39 12 44 14 23 17 13 24 15 25 5 16 27 7 24 28 20 14 41 21 8 30 DRIVE KIT ASSEMBLY 1 2 3 4 5 6 7 12 16 17 18 8 10 13 11 12 11 11 21 14 15 10 14 15 ITEM QTY. P/N DESCRIPTION 1 .... 1 ... 111199 ...... HITCH BRKT WELDMENT, LT 2 .... 1 ... 111201 ...... HITCH BRKT WELDMENT, RT 3 .... 1 ... 20255 ........ FRONT WEIGHT BAR 4 .... 1 ... 111313 ...... HOLD DOWN, WEIGHT BAR 5 .... 2 ... 102049 ...... CLEVIS PIN 6 .... 2 ... 108096 ...... SPR...

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