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E. Check ash drawer. Make sure it’s airtight. F. Check chimney for possible down-draft caused by taller surrounding trees or objects. Correct with proper chimney vent cap. G. Check the possibility of a cold chimney forcing cool gases backward. Remedied by properly insulating chimney with non-combustible liner — non-combustible insulation. H. Fuel may be too green. I. Make sure no other fuel burning devices are connected to the chimney impairing the draft. J. Check chimney draft, it should be .06 inches of water column. This service is provided by a certified chimney sweep. 2. Problem: Inadequate heat being delivered to your home Solution: A. Check home insulation — is it adequate? B. Check hook-up to furnace — is it installed correctly? C. Cool air inlet may be inadequate or furnace room too airtight. D. Your wood fuel may be too low grade. Hardwoods are recommended. E. Make sure your hot air duct (and other duct work) is airtight. F. If furnace room is warm but your home isn’t, check back draft dampers. G. Is air to the blower available? 3. Problem: Excess smoke or flames coming out door when refueling Solution: A. Wait 15 seconds and open door SLOWLY — then refuel. B. Check length of flue pipe to chimney. Your unit should be within six (6) feet of your chimney. C. Make sure chimney cap is not too close to the top of the chimney. D. Check chimney draft — make sure chimney flue pipe is clean and chimney is of adequate height. E. Make sure you’re not suffocating the fire with excessive amounts of unburned wood. F. Slide baffle should be pulled out prior to load door opening. 4. Problem: Distribution blower vibrating Solution: A. Tighten blower wheel to motor shaft. B. Check for bad fan bearings. 5. Problem: Distribution blower continues to run or will not run Solution: A. Check fan limit or heat sensor and cable. B. Check to see that blower is properly wired. (See Wiring and Assembly Instructions). C. Check fuse box or power source. D. Check power supply. 6. Problem: Draft blower continues to run or will not run Solution: A. Check wiring. B. Check thermostat or thermostat wire for short. C. Make sure temperature is calling for heat. 7. Problem: Odor from first fire Solution: A. The odor from new steel should disappear in a few hours. B. If the odor remains, call you dealer immediately. A bad weld can cause a fume leak. 8. Problem: Excessive Creosote Solution: A. Check the grade of wood you are burning. B. Make sure your unit is serviced by its own proper chimney. C. Check length of flue pipe and its connections. D. Make sure you are burning the smallest, hottest fire to adequately heat your home. E. Also see Solutions to Problem one. 9. Problem: If the fire goes out or does not hold over night Solution: A. Poor Draft. B. Incorrect damper settings. C. Improper firing methods if burning coal. D. More combustion air needed. E. Coal not sized to the furnace. We recommend 1” to 3” diameter pieces of coal. F. Ashes, if allowed to accumulate in the ash pit, will not allow passage of the required air for combustion. Keep ash pit clean. G. This furnace is not to be used with an automatic stoker unless so certified. PARTS DIAGRAM 111213161517147105236323143213738924262527171631918202829303621223434352333 PARTS DIAGRAM AND LIST Key Description Part # Qty 1 Feed Door Assy. (w/Rope Gasket) 69091 1 2 Door Handle 24179 2 N/S Lock Nut, 1/2-13 83444 2 N/S Washer 83835 2 3 Spring Handle 89574 4 4 Feed Door Latch 23786 1 5 Ash Door Assy. (w/Rope Gasket) 68880 1 6 Draft Cap 23859 1 7 Ash Door Latch 23823 1 N/S Hinge Pin, 5/16” x 1” C21399 4 8 Shaker Handle 69005 1 9 Bracket, Shaker Handle 24204 1 10 P Ash Pan Ash Pan - 1800 68882 68919 1 1 11 P Grate Retainer Grate Retainer - 1800 40312 40337 2 2 12 Shaker Bar 891341 1 13 P Shaker Grate Section Shaker Grate Section - 1800 40314 ............. 5 7 14 P Back Liner Back Liner - 1800 40313 40339 1 1 15 P Front Liner Front Liner - 1800 40344 40338 1 1 16 P Full Firebrick (4-1/2 wide x 9 tall x 1-1/4 thick) .............................................................................. 89066 ............. 16 22 17 P Half Firebrick (2-1/4 wide x 9 tall x 1-1/4 thick) .............................................................................. 891414 ............. 3 2 18 Slide Baffle 24231 1 19 P Baffle Rod Baffle Rod - 1800 86603 86607 1 1 20 Lock Nut, 1/2-13 83444 2 21 Gasket, Flue Collar 88032 1 22 Flue Collar 40246 1 23 P Flue Collar Ring Flue Collar Ring - 1800 22761 23958 1 1 24 Smoke Curtain 23800 1 25 Smoke Door Clip 23787 2 26 Carriage Bolt, 1/4-20 x 1-1/4 Long 83445 2 27 Kep Nut, 1/4-20 83250 2 28 P Cabinet Side, Left Cabinet Side, Front Left - 1800 68821 68962 1 1 29 P Insulation, Side Insulation, Side - 1800 C98771 23977 2 2 30 Insulation Retainer 83884 41 31 P Cabinet Side, Right Cabinet Side, Right - 1800 68822 68961 1 1 N/S Cabinet Side, Back - 1800 69002 2 32 Receptacle, Snap-In 80351 1 33 P Cabinet Back Cabinet Back - 1800 69573 69613 1 1 34 P Insulation, Panel Insulat...
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