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12) to the pilot position and hold down. Light match and place near pilot. Once pilot is lit, continue to hold the knob for about ten seconds. Then follow steps 7 thru 10 on page 12. CHECKING FLAME APPEARANCE Flames from the pilot, front and rear burner should be visually checked when the heater is installed. In addition a periodic visual check of the flames should be made. PILOT FLAME The pilot flame should always be present when the If the pilot flame does not touch the thermocouple, then heater is in operation and should just touch the top of the the main burner is unlikely to function reliably (FIGthermocouple tip (FIGURE 9). URE 10). FIGURE 9. Pilot Flame FIGURE 10. Incorrect Shape of Pilot Flame CLEANING / SERVICING Annual inspection and cleaning by your dealer or qualified service technician is recommended to prevent malfunction and/or sooting. WARNING Turn off heater and allow to cool before cleaning. Remove front screen, (see page 6). Carefully lift screen from locating stubs and set aside during cleaning. Refer to instructions on page 6 for installation of screen. Do not operate the unit with the screen removed. Remove logs, handling carefully by holding gently at each end. Gloves are recommended to prevent skin irritation from ceramic. If the skin becomes irritated, wash gently with soap and water. Refer to manual for correct log placement. 13 CLEANING / SERVICING Periodic Cleaning • Do not use cleaning fluid to clean logs or any part of heater. • Logs - Brush with soft bristle brush or vacuum with brush attachment. • Vacuum loose particles and dust from the front and rear burner, control, and piezo. • Inspect burner's and air intake hole. Remove lint or particles with vacuum. • External case should be dusted and wiped with a wet soapy cloth. Annual Cleaning/Inspection • Inspect and clean burner air intake holes. • Inspect and clean all burner ports. • Inspect ODS pilot for operation and accumulation of lint at air intake holes. • Verify flame pattern and log placement for proper operation. FLAME APPEARANCE • Verify smooth and responsive ignition of main burner and rear burner. In normal operation at full rate after 15 minutes the following flame appearance should be observed. FLAMES The flames behind log #1, and in front of log #2, should be yellow with a blue base. The flames should not be impinging #2 #1 on the small cross twigs. (See Below, Figure 11) FIGURE 11. Flames - Natural Gas and LP Gas 14 15 HEATER ASSEMBLY REPLACEMENT PARTS 1 2 3 4 5 6 7 8 11 10 9 12 13 PARTS LIST FOR HEATER ASSEMBLY KEY PART # DESCRIPTION QTY. 1 69113 CABINET TOP WELDMENT 1 2 69134 FIREBOX BACK WELDMENT 1 3 69065 FIREBOX TOP WELDMENT 1 4 69102 INSIDE BACK WELDMENT 1 5 69070 FIREBOX WELDMENT 1 6 24469 FIREBOX BOTTOM 1 7 69084 PEDESTAL WELDMENT 1 8 24455 PEDESTAL BASE 1 9 24457 CONTROL DOOR 1 10 89899 BRASS KNOB 1 11 83323 8-32 x 3/8 PH MACHINE SCREW 1 12 24536 FRONT SCREEN (PAINTED) 1 13 89825 BRASS TRIM 2 N/S 89824 MAGNETIC LATCH 1 N/S 83172 #10A x 1/2 HX W SM SCREWS 58 N/S = NOT SHOWN IMPORTANT NOTICE: WHEN ORDERING CABINET PARTS, PLACE THE APPROPRIATE CODE AFTER THE PART NUMBER THAT CORRESPONDS TO THE COLOR OF YOUR UNIT. ALMOND = A CHARCOAL GRAY = C GREEN = G 16 BURNER & LOG ASSEMBLY 5 16 6 8 9 2 3 7 4 10 11 17 1 19 18 A B CD 20 13 14 12 17 PARTS LIST FOR GAS LOG ASSEMBLY KEY PART # DESCRIPTION QTY. 1 24610 BURNER PLATE 1 2 24611 CONTROL BRACKET 1 3 81189 CONTROL VALVE (NATURAL) 1 81190 CONTROL VALVE (L.P.) 1 4 83251 10-24 x 1 SL ROD 2 5 83244 10-24 KEP NUT 2 N/S 83343 #10 X 1/2 HX HD SCREW 8 6 89831 BURNER/CONTROL FITTING 1 7 89834 1/4" TUBE, BURNER/REGULATOR 1 8 89838 1/4 CC X 3/8-27 FITTING 1 9 89839 1/4 COMPRESSION NUT 1 10 89840 1/4 COMPRESSION SLEEVE 1 11 24612 PILOT BRACKET 1 12 89872 "O.P. AMERICA" NAT. PILOT 1 89873 "O.P. AMERICA" L.P. PILOT 1 N/S 83437 #8-1/2 HX HD SCREW (TO MOUNT PILOT) 2 13 89841 3/16 COMPRESSION NUT 1 14 89842 3/16 COMPRESSION SLEEVE 1 15 89829 #47 NATURAL BURNER ORIFICE(FRONT) 1 89836 #55 L.P. BURNER ORIFICE (FRONT) 1 16 89830 #48 NATURAL BURNER ORIFICE(REAR) 1 89836 #55 L.P. BURNER ORIFICE (REAR) 1 17 24613 BURNER (PAINTED) 2 18 89826 LOG SET (CONSISTS OF 4 PIECES) 1 a 89826-1 FRONT LOG - b 89826-2 REAR LOG - c 89826-3 RIGHT TWIG - d 89826-4 LEFT TWIG - 19 89856 3/16" LOXIT FITTING 1 N/S 86318 16GA WIRE LINK 1FT. 20 89855 PILOT TUBE 1 N/S = NOT SHOWN 18 TROUBLESHOOTING Turn off and let cool before servicing. Only a qualified service person should service and repair heater.WARNING NOTE: All troubleshooting items are listed in order of operation. OBSERVED PROBLEM POSSIBLE CAUSE REMEDY When ignitor button is pressed, there is no spark at ODS/Pilot. Ignitor electrode positioned wrong Ignitor electrode is broken Ignitor electrode not connected to ignitor cable. Ignitor cable pinched or wet keep ignitor cable dry. Broken ignitor cable Bad piezo ignitor Replace ignitor. Replace ignitor. Reconnect ignitor cable. Free ignitor cable if pinched by any metal or tubing. Replace ignitor cable. Re...
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