Follow the chemical manufacturer’s recommendations. Understand all safety precautions and first aid for all chemicals. 1. Insert chemical suction line and strainer into a container of detergent. 2. Completely open the chemical control knob located on the chemical injector. 3. Insert the chemical application nozzle (Black). 4. Turn the chemical control knob to adjust the chemical concentration. Spray detergent onto the surface and allow it to soak. Chemicals need time (dwell time) to work properly. Follow the chemical manufacturer’s recommendations for dwell time. 5. Change back to high pressure by inserting the nozzle with the desired spray angle. 6. Hold the lance with two hands, have a sturdy stance. 7. Point lance at dirty surface and squeeze trigger. 8. Wash from the bottom to the top, using side to side motions. This washes away heavy dirt and allows the detergent to soak as you work toward the top. 9. Use the width of the spray pattern to wash in a wide path. Overlap spray paths for complete coverage. 10. The nozzle should be 12” to 24” from the work, closer for tough areas. Max Chemical Ratio is 13:1 Caution: Be careful on painted or delicate surfaces, the pressure may damage the surface if the nozzle is too close. 11. Small parts should be washed in a basket so the pressure does not push them away. Larger, light weight parts should be clamped down. 12. The pressure washer is set to the maximum rated pressure when it leaves the factory. To change your pressure, turn the unloader knob found inside the machine counter clockwise. WARNING: Do not alter the unloader valve’s maximum To Stop pressure. Excess pressures could cause serious injury and/or 1. If detergents were used, draw clean water through the pump damage. Any alteration other than turning the detergent inlet line to purge detergent. Failure to do adjustment knob will void your warranty. so may clog the chemical injector. 2. Turn the pump switch OFF. 3. Turn OFF the water supply. 4. Squeeze the trigger to relieve the system pressure. Maintenance Instructions WARNING: Unauthorized machine modification or use of non-approved replacement parts may cause personal injury and/or property damage and will void the manufacturer warranty. All mechanical equipment, no matter how well designed, will need repairs. A North Star pressure washer is no exception. At times, a North Star pressure washer may be inoperable because repairs are required. North Star Customer Service will assist in these repairs as needed, but if an inoperable pressure washer creates a major expense to your business then we strongly recommend the following: 1. Have someone on staff who is trained in the operation of the pressure washer and is capable of making minor repairs and performing all preventative maintenance procedures as outlined in the provided manuals. 2. Keep a stock of recommended service parts for maintenance and minor repairs. Recommended Service Parts List Following is a list of the service parts we recommend stocking. Description Part Number Nozzle 5 Pack (157303) 778197 Nozzle 5 Pack (157304) 778281 O-Ring for Hose 30784 Pump Oil 4043 Chemical Injector 31935 Spray Gun 319153 50’ Pressure Hose 32276 Maintenance Mode Before performing any maintenance on the pressure washer, it must be placed in maintenance mode. A.) Turn off water supply B.) Bleed water from system C.) Disconnect power by unplugging power cord and/or flipping circuit breaker OFF. Maintenance Schedule What to Check When To Check What to Do Inlet Filter Each Use Clean Hoses Each Use Check for Wear Bolts Each Use Check for Loose Bolts Cleaning The Inlet Filter WARNING: Check whether dangerous chemicals have been used, and take precautions when handling filters. A.) Unscrew inlet filter cap B.) Remove Inlet filter C.) Run water though to clean filter Checking the Hoses WARNING: Do not use a finger or skin to check for leaks. Escaping fluid under pressure has sufficient force to penetrate the skin, causing serious injury. Do not operate the pressure washer if the hose is cracked, worn, or leaking. A.) Check all hoses for leaks B.) Check all hoses of worn areas Good Bad Water Leak Bad 00426 Wire Mesh Changing The Pump Oil Quantities Of Fluid Change oil after first 50 hours, then every 3 months or 500 hours 1.) Remove oil drain plug 2.) Drain pump oil **Non-Detergent Oil (order Cat Item# 22158 pump oil.) Pump Type of Fluid QTY Cat 2DX15ES SAE 30** 8.5oz (0.25L) CAT 5CP3120 SAE 30** 17.0oz (0.41L) 3.) Replace oil drain plug 4.) Fill pump with Cat Item# 22158 pump oil. 5.) Fill half way up the sight glass. ........................................ Oil Sight Glass Oil Cap (remove tape) Oil Cap (remove tape) Oil Drain Plug Oil Drain Plug Oil Sight Glass Long Term Storage During cold weather, store the pressure washer indoors and move it outdoors before starting the motor. Follow these instructions to prevent the pump from freezing during storage. Storage: Before you store the pressure washer, make sure you do the...