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Resumen del manual
Only the highest quality products have the KEISER name on them. WORD DEFINITIONS SAFETY CAUTIONS and WARNINGS: We've put a number of safety cautions in this book. We use the word Caution! to tell you about things that could cause bodily injury to persons on or around the equipment if you were to ignore the following instructions and the word Warning! to ensure the proper installation of components and that the instructions are followed for the safety of the users and for maximum machine life or the warranty is void. HINTS: We use the word Note! in this book to tell you about things that we recommend you doing or things to be aware of before performing the instructions. These notes were placed in the manual to aid you during a certain procedure. Warning! Failure to follow the assembly or operation instructions as provided by this manual or any other instructions pertaining to the assembly and/or operation of KEISER equipment will result in voiding the warranty and could lead to serious injury. Tools Required: . inch open-ended wrench needle nose pliers wire cutter standard size Phillips screwdriver These items have been provided: 8 zip ties 2 Allenair® valves 1 single to double adapter Solenoid Valve Replacement for 1030/1031 Compressor *WARNING: Unplug compressor before beginning. Before replacing valve, draw all of the air out of the compressor by pressing both the + and – buttons on the exercise equipment. When this is done, shut off valve to exercise equipment by turning the red handle clockwise. When the valve has been turned off, it should be parallel to the compressor like this: The Mac® valve cannot be cleaned. Therefore, once faulty, it must be replaced. The Allenair® valve functions well in this application, and it can be cleaned. There are three steps for valve removal: 1 Dismount valves 2 Remove hoses 3 Remove electrical wires from circuit board Step One: Dismount valve First, remove the screws on either side of the valve. There are two. Use the needle nose pliers to grab and hold the nut underneath the valve while using a Phillips screwdriver to remove the screws from the top. remove both screws 10-5508 Rev A 2 Service Department (800) 888-7009 Step Two: Remove hoses After the screws have been removed, take the . inch open-ended wrench, and loosen the nut that connects the hose to the valve by turning it counter-clockwise, and remove the hose. Unscrew nut counter-clockwise Next, cut the hose to the plastic elbow 3/8 inch from the end of the plastic elbow using the wire cutter. cut tubing Repeat steps one and two to dismount the second valve before proceeding to step three. Step Three: Remove electrical wires First, clip the zip tie that is holding the four wires to the valves outside of the compressor. cut ties 10-5508 Rev A 3 Service Department (800) 888-7009 Next, remove the lid to the computer control system box by unscrewing the screw on either side. remove two screws on lid Then remove the rubber grommet by using the needle nose pliers to carefully pop it out of the hole. pop out grommet Inside the computer control system box, cut all other zip ties holding the four wires. Trace each of the wires from the valve to the circuit board. There are two per valve, four wires total. The connectors are marked V1 and V2 on the circuit board. Remove each connector from the circuit board by pushing down on the board as you use the needle nose pliers to pull up on the connector. This allows you to safely remove the connectors without flexing or breaking the circuit board. 10-5508 Rev A 4 Service Department (800) 888-7009 10-5508 Rev A 5 Service Department (800) 888-7009 1030 Circuit Board Diagrams Rev A, B, C Rev D - Current push on board, pull on wire Pull each of the four wires back out the hole one by one. Save the rubber grommet. There are four steps to Allenair® valve installation: 1 Adjust and mount new valve 2 Install single to double splitter and electrical wires 3 Secure and tie wires and replace lid 4 Test compressor 5 Note: Keep two things in mind when you are ready to install the new valves. First, the new valve requires a different mount. Second, the electrical wiring requires the installation of a single to double adapter on the circuit board. 10-5508 Rev A 6 Service Department (800) 888-7009 Step One: Adjust and mount new valve First, make sure that the valve is open. Try to turn the pet-cock on the valve counterclockwise. If you cannot turn it further counter-clockwise, it is open. open valve counter-clockwise The new valve allows you to rotate its housing for easy mounting. Use the . inch open-ended wrench to loosen the nut on the top of the new valve. Loosen it just enough that you can rotate the red metal housing of the valve. turn nut counter-clockwise By adjusting the housing, you can mount the valve so that each hose easily reaches it, while the electrical wires are leaving the valve in the direction of the hole in the computer control system box. When you have adjusted the housing...
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