(See Figure G.) 4. Make sure the ON/OFF Switch (86) is in its “OFF” (down) position. (See Figure G.) 5. Plug the Power Cord Plug (64) of the Air Compressor into the nearest 120 volt, grounded, electrical outlet. 6. Pull up on the ON/OFF Knob (86) to turn on the Air Compressor. (See Figure G.) 7. While the Air Compressor is running, allow sufficient time for the Tank Pressure Gauge (65) to reach at least 85 PSI before using the Compressor. (See Figure G.) 8. Once the Tank Pressure Gauge (65) reaches at least 85 PSI, turn the Air Outlet Valve (69) to its open position to allow air to the pneumatic tool. (See Figure G.) 9. If necessary, adjust the tool Pressure Regulator (70) to provide the PSI (between 85 PSI and 110 PSI) required for the pneumatic tool. Do not exceed 110 PSI. To increase air pressure to the pneumatic tool, turn the Pressure Regulator clockwise. To decrease air pressure to the pneumatic tool, turn the Pressure Regulator counterclockwise. (See Figure G.) 10. NOTE: The Safety Valve (67) is used when decompression is needed quickly and efficiently. Before using the safety valve, always put on ANSI approved eye and ear protection; the sudden decompression is loud. To decompress the air pressure in the Tank (50), press down on the ON/OFF Knob (86) to turn off the Air Compressor. While wearing hearing protection, pull out on the Safety Valve to immediately release air pressure from the Tank. (See Figure G.) FIGURE G ON/OFF KNOB (86) PRESSURE SWITCH BOX (66) AIR OUTLET VALVE (69) (CONNECT AIR HOSE HERE) PRESSURE REGULATOR (70) TANK PRESSURE GAUGE (65) TANK (50) SAFETY VALVE (67) 11. IMPORTANT: The Circuit Breaker (31) will “trip” if an over-current condition is sensed by the Breaker, stopping the motor. If this occurs, press down on the ON/OFF Knob (86) to turn off the Air Compressor. Wait until the Compressor cools completely to avoid burns. Pull out on the Safety Valve (67) to release air pressure from the Tank to ease restarting. Then press the Circuit Breaker button to reset it, and pull up on the Pressure Switch to restart the Air Compressor. (See Figure H.) 12. When finished using the pneumatic tool, press down on the Pressure Switch (66) to turn off the Air Compressor and unplug the unit’s Power Cord Plug (64) from its electrical outlet. (See Figure G.) 13. While wearing hearing protection, pull out on the Safety Valve (67) to release air pressure from the Tank. Then, turn the Air Outlet Valve (69) to its closed position. Always wear ANSI approved eye and ear protection; sudden decompression is loud. (See Figure G.) 14. Squeeze the trigger on the pneumatic tool to release any remaining air pressure from the tool. Then disconnect the air hose from the tool, and store the tool in a clean, dry, safe location out of reach of children. 15. Disconnect the other end of the air hose from the Compressor’s Air Outlet Valve (69), and store the air hose in a clean, dry, safe location out of reach of children. 16. Allow the Air Compressor to completely cool. Then store the unit in a clean, dry, safe location out of reach of children. CIRCUIT BREAKER (31) FIGURE H INSPECTION, MAINTENANCE, AND CLEANING 1. WARNING! Make sure the ON/OFF Knob (86) of the Air Compressor is in its “OFF” position and the unit is unplugged from its electrical outlet before performing any inspection, maintenance, or cleaning procedures. 2. Before each use, inspect the general condition of the Air Compressor. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, damage electrical wiring, loose air fittings, and any other condition that may affect the safe operation of the Compressor. If abnormal noise or vibration occurs, have the problem corrected before further use. Do not use damaged equipment. 3. Before each use, Check the oil level in the Air Compressor. If necessary, fill the crankcase of the Compressor with the proper amount of oil. (See Figure F.) 4. Daily, purge the Tank (50) of all air and moisture to prevent corrosion. To do so, slowly and carefully unscrew (no more than four threads) the Drain Valve (59) until the compressed air and condensation begins to be released from the Tank. Allow sufficient time for all of the air and condensation to escape from the Tank. Then, firmly retighten the Drain Valve. (See Figure I.) BOTTOM OF TANK (50) DRAIN VALVE (59) FIGURE I 5. Every 100 hours of use, clean the Air Filter (85) with a mild solvent. Then, dry and reattach the Air Filter. NOTE: If necessary, replace the Air Filter if it is too dirty to properly clean. (See Figure J, next page.) 6. Every 500 hours or 12 months, replace the old compressor oil with new oil. To do so, unscrew and remove the Flange Head Bolt (20) located at the bottom of the crankcase (15). Allow the old oil to drain from the crankcase into a proper receptacle. Once drained, replace the Flange Head Bolt. Then, refill the crankcase to its proper oil level. (See Assy. Diagram.) 7. To clean, wipe with a damp cloth, using a m...