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Installation 1. Plug display board connector (A) into motor control board (24). 2. Replace display cover (33k) and torque four screws (33b) to 30-35 in-lb. NOTE: Make sure noise shield tabs are routed to the inside of the control box when assembling. 33b 33k ti15786a A 24 ti13569a A ti13569a 24 33b 33k ti15786a Inline Valve 3A0246C 27 Inline Valve Changing the Needle Removal NOTE: Needle (404b), housing/seat (404c), and o-ring (404a) must be replaced together. They are included in repair kit 24F263. 1. Perform Pressure Relief Procedure, see page 4. 2. Squeeze trigger while unscrewing housing/seat (404c) and o-ring (404a). 3. Remove trigger stop (420) with hex wrench. 4. Remove locknut (414) and bracket (413). 5. Tap rear of inline valve with a plastic mallet and punch to push needle assembly (404b) out through front of housing (401). Installation 1. Guide threaded end of needle assembly (404b) into front of housing (401). 2. Install bracket (413) and locknut (414) loosely on threaded end of needle (404b). Squeeze trigger to pull needle assembly into housing (401). 3. Squeeze trigger while installing o-ring (404a) and housing/seat (404c). Torque housing/seat to 26-32 ft-lb (35-43 N•m). 4. Adjust needle before using inline valve. 404c 404a ti15626a 404b ti15810a 420 ti15862a 413 414 ti15811a 401 404b ti15809a 404b 401 ti15804a 414 ti15806a 413 404c 404a 404b ti15626a t15805Xa Inline Valve 28 3A0246C Needle Adjustment 1. Engage inline valve (135) with safety latch. Hold inline valve with nozzle straight up. 2. Hold your finger against trigger (410) with light pressure. Use a 5/16 open-ended wrench to turn locknut (414) clockwise until you feel trigger lift slightly. 3. Turn locknut (414) 3/4 turn counter-clockwise. 4. Connect fluid hose. Prime the system. Trigger inline valve (135) and release it. The fluid flow should stop immediately. Engage safety latch and try to trigger inline valve. No fluid should flow. If the inline valve fails either test, relieve pressure, disconnect hose and readjust needle. 5. Install trigger stop (420) when needle has been properly adjusted. Replacing the Battery Removal 1. Unscrew battery cap (425a) from housing (411). Remove battery and discard. Installation 1. Install battery (426) in housing (411) and screw in battery cap (425a). NOTE: Make sure o-ring (425b) is in place when installing the battery cap (425a). Box Slide Control Use Brake Assembly Repair Kit 24F261 Removal 1. Remove set screw from brake knob (518b). 2. Unthread brake knob (518b) from assembly. Installation 1. Thread brake knob (518b) onto assembly 2. Apply label (518a). 3. Torque set screw to 15-20 in-lb. ti15862a 425a 426 411 ti15812a 518a 518b ti15863a 518b ti15865a Parts 3A0246C 29 Parts 154 141 139 135 129 127 128 153 152 163 156 138 111 114 112 116 113 115 162 154 157 160 158 118 119 126 155 161 146 147 148 180 155 117 137 170 171 ti15642a Ref. Part Description Qty. 111 120211 RING, retaining, e-ring 2 112 15C799 ROD, clamp 1 113 104430 PIN, cotter 1 114 15C797 BRACKET, swivel 1 115 101566 NUT, lock 1 116 100004 SCREW, cap, hex HD 1 117 15D306 PLUG, adapter, hopper, texture 1 118 121458 TIE, lanyard 1 119 100333 SCREW, cap, hex HD 1 126 16C298 FILTER, hopper 1 127 257133 HOSE, cpld, 1/2 in. mxf 50 ft 1 128 223756 HOSE, cpld, 1/4 in. x 15 ft 1 129 24D166 SWIVEL, Z, complete 1 135 24F538 VALVE, inline, assembly 1 137 24E958 KIT, drain, hose 1 138 122267 WHEEL, foam 2 139 150287 COUPLING 1 141 162449 FITTING, nipple, reducing 1 146 16C794 SPACER, .75 OD X .4 ID X .625 1 147 278204 CLIP, drain line 1 148 112785 SCREW, hex HD, flanged 1 152 15R633 FRAME, painted, TMAX 1 153 257047 MODULE, power, ETL listed 1 258890 MODULE, power, CE listed 1 258893 MODULE, power, UK CE listed 1 262289 MODULE, power, 120V 1 262299 MODULE, power, CE Cord 1 154 289668 HOPPER, assembly 1 155 16D307 LABEL, brand, drywall us, hopper 2 156 116038 WASHER, wave spring 2 157 121308 PLUG, expanding 1 158 234188 CLAMP, quick release 1 160 15R639 HANDLE, TMAX 1 161 112958 NUT, hex, flanged 1 162 121313 PIN, locking, 1/4 in. 2 163 156306 WASHER, flat 2 170 15R609 FITTING, hopper, adapter 1 171 102905 CLAMP, hose 1 180 24F463 KIT, control, box slide 1 Ref. Part Description Qty. Parts 30 3A0246C Pump Module Parts 3 ref 109 110 10 32 5a 5d 17c 17b 17a 8a 8b 8c 5c 9 20 19 7a 22 7b 7c 5b 18a 29 4 6 28 24 84 83 58 36 3 61 23 46a 46b 46c 43 54 27 81 87 37 61 38 55 88 56 42 33k 33d 33c 33a 33e 33b 70 25 75 39 50 18b 71 72b 74 80 33j 92 79 79 41 72a 72c 33m 94 94 98 21 48 40 40 78 99 104 105 101 102 108 33h 182 181 183 ti15643a Parts Pump Module Parts List Ref. Part Description Qty. 3 15G700 BOX, control 1 15D431 BOX, control, CE and UK 1 4 277657 GUIDE, base 4 5 24E959 KIT, housing, drive 1 5a HOUSING, drive 1 5b 120981 SCREW, mach, hex washer HD 2 5c 15C753 SCREW, mach, hex wash HD 3 5d 116192 WASHER, thrust 1 6 100023 WASHER, flat 4 7 287720 KIT, rod, connecting 1 7a ROD, connecting 1 7b 15F856 PIN, pump 1 7c 119778 SPRING, retaining 1 8 24D362 KI...

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