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This is necessary to ensure proper curing of new loc-tite. Giant recommends cleaning the threads with acetone or other suitable cleaner. Reassemble plunger assembly parts (29A, 29B, & 29E) using a new copper gasket (29D) and the cleaned plunger bolt (29C). Slide the bolt through the center of the four (4) pieces so that the threaded end is exposed. Apply several drops of loc-tite 243 (or equivalent) adhesive to the threads. Thread into steel plunger base and tighten to 26 ft.-lbs. BE CERTAIN ALL PARTS ARE CENTERED WITH THE BOLT! 36A363535A35B (LP255 only)3936A363535A35B (LP255 only)39 12. Lubricate weep seal (36). Place, weep seal (36), and pressure ring (36A) into the seal sleeve (35). Assemble the o-ring (35A and 35B for LP255 only) onto seal sleeve and lubricate. 14. Press seal sleeve assembly into the manifold and seat firmly. 15. Place entire manifold/seal Put the support ring (41) on sleeve assembly over the studs plunger with v-side facing the and push firmly until seated manifold. firmly into manifold. 17. Next, place valve assemblies 18. Replace plug with o-ring (48, & (46A) into manifold after first lubricating the o-ring (44A). Seat 13. For LP255 pumps, insert support ring (37) into valve casing (43). Place support ring (41) and v-sleeves (40) into valve casing. 64278135 against the crankcase. 16. Tighten hex nuts (49A) in a crosswise pattern (shown above) to 60 ft.-lbs. 48A) and tighten to 160 ft.-lbs. 19. Fill crankcase with approximately 116 fluid ounces of Giant oil or equivalent SAE 90 industrial gear oil and check oil level of the crankcase with the dipstick. Proper level is center of two lines. Reinstall your Giant LP pump into your system. Contact Giant Industries or your local distributor for maintenanc. of the gear end of your pump. Phone: 419/531-460. Contact Giant Industries for service school information. Phone: (419) 531-460. GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects i. workmanship and material as follows. 1. For portable pressure washers and self-service car wash applications, the discharge manifolds will neve. fail, period. If they ever fail, we will replace them free of charge. Our other pump parts, used in portabl. pressure washers and in car wash applications, are warranted for five years from the dateof shipment fo. all pumps used in NON-SALINE, clean water applications. 2. One (1) year from the date of shipment for all other Giant industrial and consumer pumps. 3. Six (6) months from the date of shipment for all rebuilt pumps. 4. Ninety (90) days from the date of shipment for all Giant accessories. This warranty is limited to repair or replacement of pumps and accessories of which the manufacturer.s evaluatio. shows were defective at the time of shipment by the manufacturer. The following items are NOT covered or will voi. the warranty. 1. Defects caused by negligence or fault of the buyer or third party. 2. Normal wear and tear to standard wear parts. 3. Use of repair parts other than those manufactured or authorized by Giant. 4. Improper use of the product as a component part. 5. Changes or modifications made by the customer or third party. 6. The operation of pumps and or accessories exceeding the specifications set forth in the Operation. Manuals provided by Giant Industries, Inc. Liability under this warranty is on all non-wear parts and limited to the replacement or repair of those products returne. freight prepaid to Giant Industries which are deemed to be defective due to workmanship or failure of material. . Returned Goods Authorization (R.G.A.) number and completed warranty evaluation form is required. prior to th. return to Giant Industries of all products under warranty consideration. Call (419)-531-4600 or fax (419)-531-683. to obtain an R.G.A. number. Repair or replacement of defective products as provided is the sole and exclusive remedy provided hereunder an. the MANUFACTURER SHALL NOT BE LIABLE FOR FURTHER LOSS, DAMAGES, OR EXPENSES, INCLUDIN. INCIDENTAL AND CONSEQUENTIAL DAMAGES DIRECTLY OR INDIRECTLY ARISING FROM THE SALE O. USE OF THIS PRODUCT. THE LIMITED WARRANTY SET FORTH HEREIN IS IN LIEU OF ALL OTHER WARRANTIES OR REPRESENTA. TION, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OR MERCHANTABILIT. OR FITNESS FOR A PARTICULAR PURPOSE AND ALL SUCH WARRANTIES ARE HEREBY DISCLAIMED AN. EXCLUDED BY THE MANUFACTURER. GIANT INDUSTRIES, INC., 900 N. Westwood Avenue, P.O. Box 3187, Toledo, OH 43607 PHONE: (419) 531-4600, FAX: (419) 531-6836, O Copyright 2001 Giant Industries, Inc. 05/01 LP122A/LP123/LP255.PM. ...

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