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Resumen del manual
To compute specific pump horse power requirements, use the following formula: HP = (GPM X PSI) / 1450 9 10 P200A-3100/5100 SERIES PARTS LIST ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QT 1 08300 Crankcase 1 17 08442 Wrist Pin 3 2 08301 Dipstick 1 19 08356-0010 Oil Seal 3 3 08302 Crankcase Plug Cover 1 20 08444-0100 Seal Retainer, 316 S.S. 3 3A 07190-0100 Drain Plug & Gasket 1 21 12260-0001 O-Ring (“-3100” pumps) 3 4 08005 O-Ring 1 21 08443 O-Ring (“-5100” pumps) 3 5 08185-0100 Oil Drain Plug with seal 1 23 08477 Grooved Seal 3 6 07188-0100 Screw, 316 S.S. 4 23A 08087 Grooved Seal Ring, Brown 3 6A 07223-0100 Spring Washer, 316 S.S. 4 23B 06163 Drip Shield 3 7 08303 Bearing Cover I 2 24 07904 Pressure Ring 3 8 08490 Sight Glass 1 25 08445-0100 Weep Return Ring, 316 S.S. 3 9 08492 O-Ring 1 26 06582-3000 Valve Casing (“-3100” pumps) 1 10 07225-0100 Screw 8 26 06582-5000 Valve Casing (“-5100” pumps) 1 10A 07223-0100 Spring Washer 8 27 07849-0100 Valve Seat 6 11 01166 Radial Shaft Seal 1 28 07491-0100 Valve Plate 6 12A 08020 Ball Bearing 1 29 07906-0100 Valve Spring 6 12B 01020 Ball Bearing 1 30 07907 Valve Spring Retainer 6 13 08465 Crankshaft (P217A-3100/5100) 1 31 7853-0001 O-Ring (“-3100” pumps) 6 13 08440 Crankshaft (P218A-3100/5100) 1 31 07853 O-Ring (“-5100” pumps) 6 13 08466 Crankshaft (P219A-3100/5100) 1 32 07928-0100 Plug 6 13 08467 Crankshaft (P220A-3100/5100) 1 33 07913-0001 O-Ring (“-3100” pumps) 6 13 12258 Crankshaft (P221A-3100/5100) 1 33 07913 O-Ring (“-5100” pumps) 6 13 06547 Crankshaft (P227A-3100/5100) 1 34 08316-0100 Hex Head Cap Screw 8 13 06694 Crankshaft (P230A-3100/5100) 1 36 13338-0300 Plug, 3/8”, (“-3100” pumps) 1 14 06207 Woodruff Key 1 36 13338-0100 Plug, 3/8”, (“-5100” pumps) 1 15 08333 Connecting Rod 3 36A 08486 Copper Washer, 3/8”, 16 08469-0100 Plunger, Complete 18mm 3 (“-3100” pumps only) 1 16A 08468-0100 Plunger Base, 316 S.S. 3 37 07109-0300 Plug, 1/2”, (“-3100” pumps) 1 16B 08455 Plunger 3 37 07109-0100 Plug, 1/2”, (“-5100” pumps) 1 16C 08456-0100 Tension Screw, 316 S.S. 3 37A 06272 Copper Washer, 1/2”, 16D 07204-0100 Crush Washer, 316 S.S. 3 (“-3100” pumps only) 1 P200A-3100/5100 SERIES REPAIR KITS Plunger Packing Kit Part# 09602 Item Part # Description Qty. 23 08477 Grooved Seal 3 23A 08087 Grooved Seal Ring 3 23B 06163 Drip Shield 3 24 07904 Pressure Ring 3 Valve Assembly Kit Part # 09211 Item Part # Description Qty. 27 07849-0100 Valve Seat 6 28 07491-0100 Valve Plate 6 29 07906 Valve Spring 6 30 07907 Valve Retainer 6 31 07853-0001 O-Ring 6 Oil Seal Kit Part# 09144 Item Part # Description Otv. 19 08356-0010 Oil Seal 3 P200A-3100/5100 SERIES TORQUE SPECIFICATIONS Position Item# Description Torque Amount (ft.-lbs) 16C 08456-0100 Tension Screw, Plunger 220 (in.-lbs.) 32 07928-0100 Valve Plug 33 (ft.-lbs.) 34 08316-0100 Hex Head Cap Screw, Valve Casing 105 (in.-lbs.) 11 REPAIR INSTRUCTION - P200A-3100/5100 SERIES 1. With a 22mm socket wrench, remove the (3) discharge valve plugs and (3) inlet valve plugs (32) Inspect the o-ring (33) for wear and replace if damaged. 4. Apply one drop of Loctite 243 to the valve plugs (32) and tighten to 33 ft.-lbs. 7. Remove the weep return ring (25), pressure ring (24), and v-sleeve (23) from the valve casing (26). Remove the rear v-sleeve (23A) from the seal case (20). Inspect all parts, including o-ring (21) for wear and replace as necessary 2. Using a needle nose pliers, remove the inlet and discharge valve assemblies (27-30) and o-ring (31). Inspect all parts for wear and replace as necessary. 5. Next, use a 5mm allen wrench to remove the 8 socket head cap screws (34). 3. By inserting a small screw driver between the valve seat (27) and the valve spring retainer (30), the valve assembly can be separated. 6. Carefully slide the valve casing (26) out over the plungers. Check surfaces of plunger (16). A damaged surface will cause accelerated wear on the seals. Deposits of any kind must be carefully removed from the plunger surface. A damaged plunger must be replaced! 9. If the crankcase oil seals (19) are to be replaced, they can be removed by prying loose with a flat screwdriver. Take care not to make contact with the plunger. 12 REPAIR INSTRUCTION - P200A-3100/5100 SERIES Disassembly sequence of the back end of the P200A-3100/5100 series pump. 1) Before you begin, drain the oil from the crankcase. 2) Remove the crankcase cover (3) and o-ring (4) from the crankcase (1). To remove the crankshaft (13), remove the bearing cover (7) and sight glass (8). Using a rubber mallet, remove the crankshaft axially through the connecting rods by tapping on the end of the shaft. Be careful not to bend or damage the connecting rods during crankshaft removal. 3) If the bearings (12A and 12B) and radial shaft seal (11) are still in the crankcase, remove them. Inspect both bearings and seal for wear and replace if necessary. 4) Remove the connecting rod (15) and ...
Otros modelos de este manual:Equipos de Bombeo - P200A-3100 (134.24 kb)