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Manual de usuario Bench Dog Tools, modelo RT400

Fabricar: Bench Dog Tools
Tamaño del archivo: 195.55 kb
Nombre del archivo: RTD10000534AA.pdf
Idioma del manual:en
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Resumen del manual


Page 2 Assembly Instructions 1. Install the (12) leveling screws. Remove the router insert plate from the routertop, and place the routertop face down, as shown. Using a power drill, drive the screws in until they just come through the other side. You will fine adjust them in step 8. 7 x 40mm leveling screw Install the leveling screws into the (12) small holes. Do not install them into the two larger holes near the other small holes. 2. Attach the (2) trim strips to the routertop. Use the (4) small #6 x 1/2 screws. Use a Phillips screwdriver and install by hand. Be careful not to over tighten the screws. Do not use a power drill in this step! The trim strips are purely decorative. Position the trim strip as shown, and drive the screws into the bottom of the routertop. ! Trim strips mount into the bottom of the routertop! 3. Attach the routertop to your ProTop Cabinet. Go to step 4 if you are building your own cabinet. Use the (4) 1/4" round head bolts and (4) 1/4" cross dowels. Always install the cross dowels first! The drawing below shows how these strong but simple fasteners fit together. 1/4-20" Bolt cross dowel 1/4-20 x 2" round head bolt Panel Panel Cross Dowel 1 3 2 Page 3 4. Mount routertop to your custom base. When mounting the routertop to your own base or leg set, use the routertop's predrilled mounting holes with the bolts and cross dowels provided. Use of any other hardware or mounting Locate the center method will void the warranty. You must locate and drill (8) of cross dowel hole 3/4" from top of Drill the 5/16" diameter routertop mounting mounting holes according to the drawing below. Furthermore, panel, as shown. 3/4" holes 1-5/8" deep, you must drill (8) cross dowel holes to intersect the mounting as shown. 1-5/8" holes, as shown to the right. Cross Dowel The cross dowel hole is 7/16" in diameter, 9/16" deep! Cabinet Panel Skip step 4 if you The above drawing is provided to assist you in locating the mounting holes for the purchased a Bench Dog base you build. It is your responsibility to design an adequately strong base to support the routertop, a ProTop Cabinet! router, and your work. All distances are from center of hole to center of hole. RoutertopBolt 123.84.875"16.378" 7.374" 11.5" 123.841675.82.984"7.559"5.039" 75.8192MiterTrackRouterInsertPlateMiterTrack192128187.3292.1TopViewDimensionsinmm/inches. 5. Attach the miter track to the routertop. First install (4) 1/4" cross dowels in the cabinet's front stretcher. Use the (4) 1/4-20 x 2" phil. flat head machine screws in track holes. 1/4-20 x 2" phil.flatheadmachinescrew 5 Page 4 78Routernotincluded! 6 6. Adjust miter gauge track to fit your miter gauge. First test fit your miter gauge into the track. If it's too tight, squeeze the gib against the front wall of the miter track with a pair of Channel Locks, use a shop towel to prevent marring. Next, install the (14) 1/4-28 x 1/2" set screws. Tightening the screws will deflect the gib into your miter gauge. Tighten all screws uniformly and gradually until the desired fit is achieved. SQUEEZE TO LOOSEN gib 1/4-28 x 1/2" front set screw wall This miter track ONLY fits standard 3/8" x 3/4" miter gauge bars. Wax the slot and bar to reduce wear. 7. Mount your router to the phenolic insert plate. This insert plate is undrilled. You must drill your own router mounting holes. Please reference the included template to complete this step. 8. Adjust the leveling screws until the insert is flush. Install the insert plate and adjust the leveling screws until the plate is flush with router top. Fine adjust the six screws at the four corners of the insert opening first. 9 9. Install the (2) insert plate hold-down screws. The (2) 1/4-20 x 1" phil. flat head machine screws prevent side to side movement, as well as keep the plate firmly seated. Readjust the plate flush if necessary. Tighten the hold-down screws before every use, if necessary! 1/4-20 x 1" phil. flat head machine screw Page 5 Operational Use Tips Feed Direction Always feed the workpiece against the cutter rotation, as shown. Feeding the workpiece with the cutter rotation is called "climb cutting". Climb cutting is very dangerous, because the cutter will grab the workpiece and thrust it the same direction as the cutter rotation. Even small router bits will overpower your ability to hold onto the workpiece during a climb cut. Do not use this router table until you understand proper feed direction and bit rotation. If climb cutting is still unclear, ask your retailer for help, give us a call, or reference a book on router table usage. ! Never Climb Cut! Avoiding Fence Traps Fence traps occur when the work piece is fully "trapped" between the router bit and fence. Fence traps pose two real concerns: the possibility of climb feeding, and human exposure to the router bit. As stated earlier, climb cutting should be avoided as loss of control of the operation is a possibility! The top drawing shows a classic trap to be avoided. What appears as a no...

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