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• Failure to do so could result in smoking, sooting and possible hopper fires. E. Baffle Removal Baffle Latches Insert flat head screw driver into “V” section and push down and the bottom of the latch will fall forward off of post Locating ears - 1 on each side. Fit behind bottom edge. Figure 36.2 WARNING Cast iron is a very heavy material. The baffle is made of cast iron and therefore is heavy and awkward at times to maneuver. Clear and prepare your work area before you begin. a. The appliance must be in complete shutdown, completely cool and the exhaust blower off. b. Open door. c. The baffle is located at the top inside of firebox. d. Remove baffle by placing a flat head screw driver into the slot of the latches located in the upper corners and push down. The bottom of the latch will fall forward off of the post. Lift the baffle up and then out toward you. Figure 36.2. e. To replace the baffle, place the 2 locating ears behind the bottom edge and tilt the baffle up and into place f. The baffle must be centered in the firebox before latching it in place. If it is not centered the latch is trapped between the baffle and side of the firebox instead of latching properly. g. The bottom of the latches will fit over the posts. Push the top of the latch forward to lock latch into place. R Mt. Vernon Pellet Insert (AE) F. Glass Replacement WARNING Glass is 5mm thick high temperature heat-resistant ceramic glass. DO NOT REPLACE with any other material. Alternate material may shatter and cause injury a. Swing open the face and remove door from the appliance by lifting door off of hinge pins and lay on a flat surface face down. b. Using a Phillips head screw driver, remove 4 screws 2 on the top and 2 on the bottom. Remove metal bracket and then remove the glass. Figure 37.1 c. Replace with new glass with gasket. d. Re-attached metal bracket with 4 screws. e. Re-install door over hinge pins and close face. Remove 4 screws Glass with Gasket Metal Bracket Figure 37.1 September 1, 2008 7036-135E Page 37 Mt. Vernon Pellet Insert (AE) 11 Reference Materials R A. Component Functions 1. Auto-Clean Motor The auto-clean motor is located under and behind the firepot on the left side, inside the convection air chamber. It automatically opens and closes the firepot floor so ashes can fall into the ash pan. 2. Auto-Clean Switch The auto-clean switch is located on top of the auto-clean motor. It communicates to the control board when the firepot floor is open and when the auto-clean system has completed its cycle and is back in the home (closed) position. 3. 12 Volt Battery Back-Up Cable This is an optional accessory. It will plug into the appliance next to the power outlet located behind the left cast side panel. An icon will display on the wall control when the appliance has lost main power and is running on battery back-up. 4. Control Board The control board is located on the lower left side of appliance, behind the left side panel and above the vacuum switch. It controls the functioning of the appliance and communicates with the wall control. The control board can only be opened by an authorized dealer. 5. Convection Blower The convection blower is mounted at the bottom left rear of the appliance. The convection blower pushes heated air through the heat exchange system into the room. 6. Door Switch The door switch is mounted on the right side of the firebox behind the door handle. It senses when the door is open and will display an icon on the wall control, and will turn off the auto-clean system and feed motor for safety. 7. Combustion (Exhaust) Blower The combustion (exhaust) blower is mounted in the bottom right rearof appliance. The blower is designed to pull the exhaust from the appliance and push it out through the venting system. 8. Feed System The feed system is located on the right side of the appliance and can be removed as an entire assembly. The assembly includes the feed motor, mounting bracket, bearing and feed spring (auger). The hollow feed spring (auger) pulls pellets up the feed tube from the hopper area and drops them down the feed chute into the firepot. When describing the location of a component, it is always AS YOU FACE THE FRONT OF THE APPLIANCE. 9. Firepot The firepot is made of high quality ductile iron. The floor of the firepot automatically opens for cleaning and is operated by the auto-clean firepot system. The floor needs to return to a completely closed position or the appliance will not operate properly. 10. Fuses There are three fuses. Two fuses are located on the inside of the control board. One fuse is AC and operates the igniter and the other fuse is DC and operates all of the other components. The third fuse is located in the power supply. A fuse will blow should a short occur and shut off power to the appliance. The fuses can only be serviced by an authorized dealer. 11. Heat Exchanger The heat exchanger is located behind the baffle and it transfers heat from the exhaust system into the c...

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