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Fabricar: Cleveland Range Tamaño del archivo: 2.62 mb Nombre del archivo: Idioma del manual:

Check for excessive play and adjust with adjusting screw located on top of cross bar. KETTLE TRUNNIONS On the left hand side of the kettle there are two grease nipples on the top back portion of the trunnion housing. On the right hand side of the kettle you must remove the console cover to access the two grease nipples. PRODUCT VALVE Replacing O-Rings 1. Open product valve. 2. Disconnect air hoses. 3. Remove air cylinder. 4. Remove valve tee. 5. Remove all O-rings, grease and reinstall new O-rings as required. 6. Reinstall tee to kettle outlet. 7. Reinstall air cylinder to bottom of tee. 8. Reconnect air hoses. 9. Close valve and check for alignment. BUSHING REPLACEMENT PROCEDURE 1. Remove agitator as per cleaning instructions. 2. Remove bushing by turning 1/4 turn and pulling away from the kettle wall. 3. Lubricate metal surfaces with food safe grease. 4. Install new bushing by locating retaining pin and sliding bushing on. 5. Rotate to lock into position. 6. Reassemble agitator. OIL FILLING PROCEDURE 1- Disconnect air supply and bleed system. 2. Remove cover on console. 3. Check for oiler location. 4. Inspect oil level in bowl. 5. Remove filler cap. 6. Add mineral oil as required. 7. Replace filler cap and console cover. HINGE ADJUSTMENT INSTRUCTIONS 1. Insert 3/8" Allen wrench. 2. Turn clockwise to relieve tension on spring. 3. While tension is released remove one of the two slotted screws. 4. To prevent Allen wrench from springing back abruptly while the second slotted screw is removed, insert a pin (approximately 1/8") in the hole where the first slotted screw was removed from. 5. Remove second slotted screw. 6. While holding Allen wrench remove pin. 7. Turn Allen wrench clockwise to tighten or counter-clockwise to loosen tension to produce desired effect. 8. Re-insert pin in one of the two holes. 9. Tighten one slotted screw in the other hole (it may be necessary to turn Allen wrench slightly to align holes). 10. Remove pin and repeat step number 9 for other slotted screw. KETTLE VENTING INSTRUCTIONS Pressure Relief Valve The following venting procedure should be followed when the Vacuum/Pressure Gauge needle is in the "VENT AIR" zone: NOTE: Check for and eliminate leaks prior to venting (See REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS). A DANGER: PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE, HANDS AND BODY CLEAR OF DISCHARGE. 1 1 1 \ DANGER: WORKING ON MACHINES WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK. 1. Remove Access Panel from back of main kettle console. 2. Turn kettle ON and set temperature control to 10, heat the empty kettle until unit cycles off. 3. Vent kettle by pulling Valve Ring eight to fifteen times, holding valve open for two seconds each time. NOTE: If unit cycles ON, stop venting and wait for kettle to cycle OFF before continuing. 4. Turn kettle OFF. Add cold water to kettle until its surface temperature is below 100°F. The pressure gauge needle should be in the green zone, indicating a vacuum in the kettle’s jacket. VACUUM LEAK TEST PROCEDURE If the kettle will not hold vacuum, test for leaks at: A. Water Level Probe. B. Pressure Relief Valve/Pressure Gauge and connecting plumbing. C. Boiler Drain Cap. D. Sight Glass. LEAK TEST PROCEDURE: 1. Heat kettle until unit cycles off. 2. Shut off power to the kettle at the fused disconnect switch. 3. Spread Bubble Type Leak Detector over suspected areas and watch closely for bubbles. 4. Repair areas as required. REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS If unit will not hold a vacuum the most likely cause is a leak at one of the fittings. Often, the easiest way to eliminate a leak is reseal the suspect areas. 1. Water Level Probe Remove,clean threads, apply teflon thread sealant and reinstall. 2. Pressure Relief Valve A/ Inspect for signs of leaks. Replace if required. B/ Remove, clean threads, apply teflon thread sealant and reinstall. 3. Pressure Gauge A/ Inspect face of gauge. If it contains moisture on the inside of face replace. B/ Check tightness of plumbing connection to pressure Gauge. 3. Sight Glass A/ Check tightness of sight glass. B/ Replace "O" ring if required. 5. If needle is in the green zone then venting was successful. If not repeat procedure. RESERVOIR FILL PROCEDURES WARNING: IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT. The kettle's water level must be maintained at the proper level. Under normal operating conditions, the sealed water reservoir should never require the addition of water. If the red "low water" light comes on during use (while the kettle is in an upright position), the water level has reached a critically low level. The low water protection control has automatically shut off the gas burner. The following procedure must be completed before further use: DANGER: PRESSURE RELIEF VALVE WILL EXHAU...

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