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Manual de usuario Powerex, modelo Medical Packing System MPD0758

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7. Make sure the inlet filter is properly installed. 8. Confirm that the drain valve is closed. 9. Visually check the rotation of the compressor pump. If the rotation is incorrect, have a qualified electrician correct the motor wiring. START-UP AND OPERATION 1. Follow all the procedures under “Before start-up” before attempting operation of the compressor. 2. Switch the electric source breaker on. 3. Both dryers should be plugged in and set at the on position. 4. Dewpoint & CO Monitors should be on and the sampling valves open. Calibrate Dewpoint and CO per enclosed manufacturer’s instructions. 5. Ensure water lines are properly installed to water-cooled aftercoolers. Turn on water. IMPORTANT: This is not a standard option. Check to see if water- cooled aftercoolers were provided. 6. Compressor unit isolation valves are preset at the factory in the open position except for tank by-pass which must remain closed during normal operation. 7. Dryer and filter isolation valves: Valves should be open to one dryer and one filter bank. 8. Close valve leading to the Medical Air System from receiver on the compressor unit. a. Turn both fusible/breaker disconnects to the on position. Low pressure alarm will sound. Silence the alarm by pushing alarm acknowledge button. b. Jog each compressor in the manual position on the selector switch to check for rotation. (Clockwise if Medical Air Schematic Specifications Medical Package Duplex – Model MPD MODEL HP PHASE SCFM @ 100 PSIG SCFM @ 50 PSIG RPM VOLTAGE FULL LOAD AMP/ MOTOR GALLON TANK DIMENSION LxWxH SHIPPING WT. (Lbs.) MPD0508 5(2) 3 33.4 36.2 870 208/230/460 17.4 / 16.5 / 8.2 120 64 x 65 x 76 1288 MPD0758 7.5(2) 3 52.2 55.1 840 208/230/460 23.4 / 22 / 11 120 64 x 65 x 76 1340 MPD1008 10(2) 3 70 76.3 1070 208/230/460 29 / 33 / 16.5 200 64 x 65 x 80 1510 MPD1508 15(2) 3 108.4 114.1 1250 208/230/460 51 / 48 / 24 200 64 x 65 x 80 1630 Medical Package Triplex – Model MPT MODEL HP PHASE SCFM @ 100 PSIG SCFM @ 50 PSIG RPM VOLTAGE FULL LOAD AMP/ MOTOR GALLON TANK DIMENSION LxWxH SHIPPING WT. (Lbs.) MPT0508 5(3) 3 50.1 54.7 870 208/230/460 17.4 / 16.5 / 8.2 200 96 x 65 x 80 1838 MPT0758 7.5(3) 3 78.8 83.9 840 208/230/460 23.4 / 22 / 11 200 96 x 65 x 80 1980 MPT1008 10(3) 3 105 111.5 1070 208/230/460 29 / 33 / 16.5 240 96 x 65 x 92 2160 MPT1508 15(3) 3 162.6 168 1250 208/230/460 51 / 48 / 24 240 96 x 65 x 92 2280 Medical Package Quadplex – Model MPQ MODEL HP PHASE SCFM @ 100 PSIG SCFM @ 50 PSIG RPM VOLTAGE FULL LOAD AMP/ MOTOR GALLON TANK DIMENSION LxWxH SHIPPING WT. (Lbs.) MPQ0508 5(4) 3 66.8 74.9 870 208/230/460 17.4 / 16.5 / 8.2 240 128 x 65 x 92 2388 MPQ0758 7.5(4) 3 104.4 120.2 840 208/230/460 23.4 / 22 / 11 240 128 x 65 x 92 2490 MPQ1008 10(4) 3 140 153 1070 208/230/460 29 / 33 / 16.5 240 128 x 65 x 92 2640 MPQ1508 15(4) 3 216.8 221 1250 208/230/460 51 / 48 / 24 240 128 x 65 x 92 2735 4 Tank Drain moisture Daily 2500 Inlet air filter Replace (Every 2,500 hrs or less) Blower fan Clean Fan Duct Clean Compressor Fins Clean (Every 2,500 hrs or less) Bearings Replace Compression rings Replace Wrist pin bearing Regrease Piston set Replace V-belt Inspect, replace *Note 3 Safety valve Confirm operation (Every 2,500 hrs or less) Pressure gauge Inspect (Every 2,500 hrs or less) Air leaks Inspect Filters Replace (View delta pressure indication) Moisture drains Inspect traps Suction pressure (refrigerated) Heat exchanger Medical Package System COMPRESSOR MAINTENANCE SCHEDULE Operating Hours Item Action needed 500 2500 5000 10,000 15,000 20,000 Remarks QUADPLEX MPQ TRIPLEX MPT DUPLEX MPD DRYER SYSTEM MDR OR MDD FILTER SYSTEM MFP LEFT END VIEW RIGHT END VIEW Consult factory for special voltages or arrangements. 32" 32" 32" 8" 5 1. Inspect and perform maintenance periodically according to maintenance schedule. 2. The maintenance schedule relates to the normal operating conditions. If the circumstances and load condition are adverse, shorten the cycle time and do maintenance accordingly. 3. * The tension of the V-belt should be adjusted during the initial stage and inspected every 1,500 hours afterwards. Proper belt tension for 3/4 to 3 HP units is 12 lbs./.5” deflection; for 5 to 20 HP units, 16 lbs./1.5” deflection Inspect Replace + + facing the black fan shroud and counterclockwise if facing the compressor flywheel.) c. Set both selector switches to the auto position. Compressors will both run until the lead pressure switch closes. d. Open valve at the air receiver leading to Medical Air System. e. Check for air leaks at the connections. 9. Check that the compressor operates without excessive vibration, unusual noises or leaks. 10. Check the discharge pressure. Also make sure the air pressure rises to the designated pressure setting by checking the discharge pressure gauge. 11. Check the operation of the pressure switch or the pilot valve for continuous run units by opening the stop valve and confirming the compressor starts or reloads as...