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Wire runs over 85 feet must increase wire gauge to the next lower number. For example: A normal 50 amp RCD with four #8 AWG copper wires run over 85 feet would require you to go to four #6 AWG copper wires. Spa Model GFCI Required Wires Required Portable Spas All 230V spas (except 6205 control boxes requiring high amperage - see below) One 32 amp RCD or two 16 amp RCDs Four #10 AWG copper wires Spas with the 6300 control box (when high amperage is selected on circuit board) SEE CONFIGURATION INSTRUCTIONS ON NEXT PAGE. One 32 amp RCD or two 16 amp RCDs Four #10 AWG copper wires Ultimate Fitness Spas Ultimate Fitness spas with one 5.5 kW heater One 32 amp RCD or two 16 amp RCDs Four #10 AWG copper wires Ultimate Fitness spas with two 5.5 kW heaters Service 1: One 32 amp RCD or two 16 amp RCDs Service 1: Four #10 AWG copper wires Service 2: One 32 amp RCD or two 16 amp RCDs Service 2: Three #10 AWG copper wires In-Ground Spas Designer in-ground spas with one 3 kW heater One 32 amp RCD or two 16 amp RCDs Four #10 AWG copper wires Designer in-ground spa with one 3 kW heater and one 5.5 kW heater Service 1: One 32 amp RCD or two 16 amp RCDs Service 1: Four #10 AWG copper wires Service 2: One 32 amp RCD or two 16 amp RCDs Service 2: Three #10 AWG copper wires Testing the RCD Breaker Test the RCD breaker prior to first use and periodically when the spa is powered. To test the RCD breaker follow these instructions (spa should be operating): Press the TEST button on the RCD. The RCD will trip and the spa will 1. shut off. Reset the RCD breaker by switching the breaker to the full OFF position, 2. wait a moment, then turn the breaker back on. The spa should have power again. RCD Wiring Diagram Installing the In-Ground Shell Equipment Pack Plumbing Connections (In-Ground Spas) The example shown below is typical for a system with two pumps with external heater and external filter. Designer Spa Specifications DIJ401 – DIJ406: Equipment pack weight = 250 lbs. DIJ407: Equipment pack weight = 300 lbs. 2.5 HP heat pump 4 HP swim pump Note: Equipment pack cannot exceed 15 feet from spa. Plumbing Connections IMPORTANT! Always check local codes prior to any in-ground spa installation. Once the spa and equipment are properly located, you will want to lay out the plumbing run. Trenches should be deep and wide enough to allow all pipes to be buried below the frost line and should be in as straight a line from the spa to the equipment as possible. Check local code requirements for underground pipes. Always know what is under the ground before you dig anywhere. You will need 2” flex or PVC lines for your suction, intake, and air line. In ground spas have marked intake and suction lines, making it easy find and connect to and from the spa and equipment pack. The plumbing run should not be any longer than 15 feet to maximize water pressure. Another way to maximize water pressure is to limit (or even eliminate) the use of 90. elbows in your plumbing run. A more direct plumbing run using 45. elbows is more efficient, and promotes increased water pressure. Identifying Plumbing Lines The spa’s plumbing lines are clearly marked during water testing at the factory. This is done to assist installers in properly identifying the installation. We still recommend that the installers verify plumbing lines prior to gluing. This can be done by ...

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