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ASH DISPOSAL - INSERT Remove ashes periodically as they fill the firebox. To remove ashes: a. Make sure fire is out and firebox is cool. b. With the door closed clean heat exchanger tubes. c. (See “CLEANING” and Figure 24). d. Open door and remove the optional imitation log set, if in use. Remove the burnpots inner section by grasping it and pulling straight up (see Figure 25). e. Empty ashes from the inner section and scrape with cleaning tool; make sure holes are not plugged. f. Use small shovel or vacuum to remove ashes. WARNING: Make sure ashes are cool to the touch before using a vacuum. See “VACUUM USE”. g. Dispose of ashes properly. (See “ASH REMOVAL” above) h. Replace inner section into burnpot; make sure it is level and pushed all the way back down and that the igniter hole is to the rear when it is reinstalled (see Figure 25). Make the burnpot is level and pushed all the way back in when it is reinstalled. If the collar on the burnpot attached to the fresh air tube is not pushed back to meet the firebox wall, the Hot Rod will not work properly. FIGURE 24 FIGURE 26 FIGURE 25 Igniter Hole FIGURE 27 MAINTENANCE 21 VACUUM USE If a vacuum is used to clean your unit, we suggest using a vacuum designed for ashes. (We recommend LoveLess Ash Vac, 1-800-568-3949 Ext. #27) Some regular vacuums and shop vacs leak ash into the room. Your vacuum or shop vac may have a special filter or bag available to eliminate this leakage. CLEANING a. Heat Exchange Tubes – Your Breckwell stove is designed with a built-in heat exchange tube cleaner. This should be used every two or three days to remove accumulated ash on the tubes, which reduces heat transfer on the P23. Insert the handle end (with hole) of the cleaning tool onto the cleaning rod (refer to figure 24). The cleaner rod is located in the grill above the stove door. Move the cleaner rod back and forth several times to clean the heat exchanger tubes. Be sure to leave tube cleaner at the rear of the stove. b. Interior Chambers – Four ash doors in the firebox in the P23 can be removed for periodic cleaning (refer to figure 26). These doors allow access to the chamber surrounding the firebox. Periodically, you must vacuum ashes from this chamber. In some cases you will need to remove creosote, which can accumulate rapidly under certain conditions. A small wire brush can be used. It is important to remove this creosote because it is highly combustible. INSPECT BEHIND THESE CLEANING PLATES AT LEAST ONCE PER TON OF PELLETS BURNED UNTIL YOU ARE FAMILIAR WITH HOW ASHES AND CREOSOTE ACCUMULATE WITH YOUR OPERATING PRACTICES. Use the small wire brush to also clean the inside of the chamber walls, above the access doors. BLOWERS DANGER: RISK OF ELECTRIC SHOCK. DISCONNECT POWER BEFORE SERVICING UNIT. Cleaning – Over a period of time, ashes or dust may collect on the blades of both the combustion blower and convection blower. Periodically the blowers should be vacuumed clean as these ashes can impede performance. Creosote can also accumulate in the combustion blower. This needs to be brushed clean. The convection blower is accessed by opening the stove’s left side panel. The combustion blower can be accessed by opening the stoves right side panel. The convection blower is on the left (facing stove), and the combustion blower is on the right. NOTE: When cleaning, be careful not to dislodge balancing clip on convection blower or to bend fan blades. Some stove owners lightly spray an anti-creosote chemical on the fire to help reduce creosote formation within the stove. Combustion Blower (A-E-027) FIGURE 28b FIGURE 28a Pellet Hopper Auger Shaft (A-AUG-22) Combustion Blower (A-E-027) POF Thermodisk (C-E-090-22C) Auger Motor (C-E-017) High Temp Thermodisk (C-E-090-21) Air Switch (C-E-200) Convection Blower (A-E-033) FIGURE 29 Combustion Blower (A-E-027) Auger Motor (C-E-017) High Temp Thermodisk (C-E-090-21) Air Switch (C-E-200) Convection Blower (A-E-033) MAINTENANCE22 MAINTENANCE22 CHIMNEY CLEANING a. Creosote Formation – When any wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue or a newly started fire or from a slow-burning fire. As a result, creosote residue accumulates on the flue lining. When ignited, this creosote makes an extremely hot fire, which may damage the chimney or even destroy the house. Despite their high efficiency, pellet stoves can accumulate creosote under certain conditions. b. Fly Ash – This accumulates in the horizontal portion of an exhaust run. Though noncombustible, it may impede the normal exhaust flow. It should therefore be periodically removed. c. Inspection and Removal – The chimney connector and chimney should be inspected annually or per ton to determine if a creosote or fly ash build-up has occurred. If creosote has accumulated, it should be removed to reduce the risk of a chimney fire. Inspect the system at the st...

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