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626708 SHAFT, adjustment 1 11 626704 CAP, air cylinder 1 43 626709 NUT, adjustment 1 12 552163 CLIP, internal 1.75 2 44 100166 NUT, full hex, 10–32 1 14 552161 PLATE, identification 1 53 626055 BUSHING, handle 1 15 104371 SCREW, 10–32 x 0.375 4 54 551204 SCREW, 3/8–16 x 3/4 1 16*† 103610 O-RING, 014 1 55 626075 HANDLE 1 fluoroelastomer 56 626083 TRIGGER 1 18 551188 FLUSH GREASE FITTING 2 60 119156 SCREW, 10–32 x 0.8125 4 19 626705 LUBE HOUSING 1 61 100020 WASHER, lock, #10 2 20*† 551191 U-CUP, urethane/EPR 1 63 949706 SWITCH ASSEMBLY 1 21* 626064 BEARING, lube 1 * Included in Rebuild Kit 570268. 22*† 551190 U-CUP, Polymite/EPR 1 23. 103926 SCREW, 1/4–20 x 2.25 2 † Included in Section Seal Kit 570267. 25* 185467 SEAT, C2 carbide 1 26 626706 HOUSING, fluid; aluminum 1 . Replacement Instruction and Warning Labels are 27*. 626062 NEEDLE, hardened stain-1 available at not cost. less steel 28. 188377 LABEL, skin injection haz-1 . Loctite Primer N7649 and Loctite TL242, 243, or ard equivalent (“blue” Loctite) should be used when 29. 188378 LABEL, read instruction 1 installing this part. manual 30* 626057 GASKET, air cylinder 1 . Anti–seize lubricant (Loctite 56765 or equivalent) 31 104459 SCREW, 10–32 x 1.75 4 should be used when installing this part. 35* 115982 GREASE, 3 oz. tube (not 1 shown) 24 308876 Accessories Plastic Tube Fittings to Connect Air Signals Tube OD 1/8 NPT (M) Straight 1/8 NPT (M) 90. Swivel Tube Tee 1/8 in. 5/32 in. 1/4 in. 598329 104172 513826 598140 597151 551203 514435 111167 Tube OD 1/4 NPT (M) Straight 1/4 NPT (M) 90. Swivel 5/32 in. 1/4 in. 598252 104165 598327 C19391 Plastic Tubing for Air Signal Lines Part No. Description 513063 1/8 in. O.D. Nylon 514607 5/32 in. O.D. Nylon C12509 1/4 in. O.D. Nylon Air Signal Accessories 551201 Air Cylinder Speed Control 90 Fitting 1/8 npt(f) inlet, 1/8 npt(m) outlet Mount on CLOSE port to control opening speed for soft start. Mount on OPEN port to control closing speed for less snuff–back. 104661 Quick Exhaust Valve 1/8 npt(f) inlet and outlet, 1/4 npt(f) exhaust Used to speed up opening or closing action of the 1K Ultra–Lite Valve 104632 Pump Pilot Valve 1/2 npt (f) line ports, 1/8 npt(f) pilot port 3–way air piloted air valve to turn air powered proportioning pump on with hand gun signal. 4-Way Solenoids and Solenoid Accessories 626144 Manifold To direct mount solenoid to 1K Ultra–Lite Valve. 551316 120 Volt ac Solenoid For use with 626144 Manifold. 551317 24 Volt dc Solenoid For use with 626144 Manifold. 551347 120 Volt ac Solenoid Remote mount, 1/8 npt (f) ports 551348 24 Volt dc Solenoid Remote mount, 1/8 npt(f) ports 551349 120 Volt ac Din Plug With screw terminals for above solenoids 551350 24 Volt dc Din Plug With screw terminals for above solenoids Optional Main Fluid Needle Packings (22) Part No. Description 551192 Urethane U–Cup with EPDM o–ring spreader 551193 Reinforced PTFE U–Cup with 302 stainless steel spreader 308876 25 Accessories Fluid Nozzles Zinc-plated steel nozzles, 1/8 npt* Part No. Orifice Length 607665 0.125 in. (3.17 mm) 2 in. (51 mm) 161505 0.09 in. (2.28 mm) 2 in. (51 mm) 164799 0.055 in. (1.39 mm) 2-1/8 in. (54 mm) * Requires a 1/8 npt(f) bushing. Order 168683 Nozzle Bushing. Nozzles for use with 188253 flange nut. 8462A Part No. Orifice Length C00005 0.187 in. (4.75 mm) 1.656 in. (42 mm) C00007 0.093 in. (2.36 mm) 2 in. (51 mm) C00008 0.250 in. (2.28 mm) 2 in. (51 mm) C00009 0.172 in. (4.37 mm) 2 in. (51 mm) C00010 0.062 in.(1.57 mm) 2 in. (51 mm) C00011 0.375 in. (9.53 mm) 2 in. (51 mm) C00012 0.156 in. (3.96 mm) 2 in. (51 mm) C00013 0.046 in. (1.17 mm) 2 in. (51 mm) C00014 0.031 in. (0.79 mm) 2 in. (51 mm) C00015 0.156 in. (3.96 mm) 1.812 in. (46 mm) 512135 Plastic Fluid Nozzle 1/4 npt, 0.062 in. (1.57 mm) orifice, 2-1/2 in. (63.5 mm) long 168683 Nozzle Bushing Zinc-plated steel, 1/8 npt Kits 949631 Conversion Kit Pneumatic 4–way valve with housing, handle, and trigger and other parts necessary to convert 965766 or 965786 to a hand held valve. 949632 Conversion Kit Electric switch style handle kit to convert 965766 or 965786 to a hand held valve. 570267 Seal Kit With Polymite main packing (standard) 570268 Rebuild Kit With Polymite main packing (standard) 570299 Seal Kit With PTFE main packing (optional) 570300 Rebuild Kit With PTFE main packing (optional) 26 308876 Technical Data Category Data Maximum Fluid Pressure 4000 psi (28 MPa, 276 bar) Maximum Cylinder Air Pressure 120 psi (0.84 MPa, 8.4 bar) Air inlets (open and close ports) 1/8 npt(f) Fluid Inlet 1/4 npt(f) Fluid Outlet 1/4 npt(f) and 3/4–16 unf(m) Fluid Viscosity Range 20 cps to 1 million cps Snuffer Action Fluid Section Isolation chamber with zerk fittings Divorced Air Cylinder Piston cylinder, EP o-rings Weight Aluminum Valve Stainless Steel Valve Handle Kit 1.43 lb (0.65 kg) 2.07 lb (0.94 kg) 0.77 lb (0.35 kg) Wetted Parts Aluminum Valve Stainless Steel Valve aluminum, 303 stainless steel, 17–4 PH stainless steel, C2 carbide, hard chrome, ethylene propyl...

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