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Resumen del manual
Introduction This cutting fluid kit is for the Model SB1029 Surface Grinding Machine. The system is designed to pump water-soluble cutting fluid to minimize grinding wheel wear, load-up, glazing, and heat. Using cutting fluid helps maximize the quality of workpiece results, especially on materials that should not be ground dry. Specifications • Motor .......................................................1.8 HP • Phase & Cycle .................3-Phase & 50/60 Hz • Voltage............................................220V/440V • Current ..................................... 0.3/0.15 Amps • Pump Type ..................................................Jet • Pump Flow ........................................ 8.2 GPM • Cutting Fluid Type .........Water-Soluble Only • Maximum Tank Capacity......................9 Gal. • Net Weight ............................................. 73 lbs • Country of Origin................................ Taiwan If you need help with your new model SB1044 Cutting Fluid Kit, contact us at: PHONE: (360) 734-1540 FAX: (360) 676-1075 EMAIL: sales@southbendlathe.com Instruction Sheet PHONE: (360) 734-1540 • MODEL SB1044 CUTTING FLUID KIT Figure 1. Model SB1044. Unpacking This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice. You may need to file a freight claim, so save the containers and all packing materials for possible inspection by the carrier or its agent. Inventory Item: Qty • Tank Assembly w/Pump................................1 —Drain Hose 13.4" x 5'....................................1 —Hose Clamp 13.4" ........................................1 —Delivery Hose 1.2'' x 9' .................................1 —Hose Clamp 13.4''.........................................1 —Flex Conduit Power Cord 9'.......................1 —Drain Adapter.............................................1 —Swivel Caster Wheels.................................4 • Splash Guard .................................................1 —Button Head Cap Screw M6-1 x 10...........4 —Front & Rear Splash Panel.................. 1 Ea • Coolant Trough ..............................................1 Copyright © December, 2010 by South Bend Lathe Co. WARNING: No portion of this manual may be reproduced without written approval. #CR13482 Printed in Taiwan -2- Model SB1044 I N S T R U C T I O N S Mfg. Since 6/10 Installation During the installation process of your cutting fluid kit, you'll need the following items: For Power Connection • A power source that meets the minimum circuit requirements for this machine. • A qualified electrician to ensure a safe and code-compliant connection to the power source. For Assembly • Phillips Screwdriver #2 • Cotton Rags and Silicone Sealant • Hex Wrenches 3, 5mm • Safety Goggles • Wrench 27mm Spash Port Tank Trough Power Cord Guard Shield Drain Hose Connect Delivery Hose to Desired Cutting Fluid Nozzle SB1029 Chip Cover Drain Figure 2. Cutting fluid system installation. 6. Apply silicone sealant to the mounting flange of the port shown in Figure 2. 7. Using the fasteners from the machine in Step 5, install the port, splash guard, and the trough to the machine, as shown in Figure 2. 8. Insert one end of the drain hose into the tank, and fasten the other end to the trough using the hose clamp. 9. Route the delivery hose out of the way and fasten the delivery hose to your desired cutting fluid nozzle with the hose clamp. 10. Fill the tank with premixed water soluble cutting fluid. To install the cutting fluid kit: 1. DISCONNECT THE SURFACE GRINDER FROM POWER. 2. Fasten the four swivel caster wheels to the tank, and make sure the drain plug is tight. Tip: Place one or more strong magnets at the bottom of the tank to collect fine metal particles from the cutting fluid. 3. Route the pump power cord around the backside of the surface grinder, or fasten it up and away from the floor. 4. Connect the SB1044 power cord to the surface grinder as outlined on the Model SB1029 Pump Connection Wiring Diagram on Page 7. If the surface grinder uses a 440V power supply, the pump motor must be rewired as shown in the OPTIONAL 440V 3-PHASE CONNECTION diagram on Page 7. 5. Remove the existing chip shield and drain cover from the table, as shown in Figure 2. Retain the fasteners to install the SB1044 splash guard and port. Note: For shipping purposes, the front and rear splash panels are fastened together with four wing nuts on the rear splash guard wall. Mfg. Since 6/10 I NS T R UCT IONS Model SB1044 Operation Only use high quality water-soluble cutting fluid in this system. Never attempt to pump straight cutting oils or kerosene. If you do, the higher viscosity of the oil will overload the motor, causing damage, or flammable liquids may ignite. Following the cutting fluid manufacturer’s guidelines, check and maintain the specific gravity of the cutting fluid to its required level. Cha...