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See Figure 9. • Route the left cable between engine and speed selector plate and then between handle panel and clutch lever pivot rod before threading onto the left “Z” fitting. Figure 9 • Assemble the right cable in the same manner. • Both cables should have minimal slack, but not tight. • If Z fittings are already attached, thread the jam nuts all the way up each of the Z fittings, toward the handle panel. • Make certain all cables are in the grooves of the cable roller guides in the lower rear of the unit, one on each side. Refer to Figure 6. • Thread the coupling end of the cable onto the threaded portion of the Z fitting until the rubber bumper (located on the underside of the clutch lever) only lightly contacts the upper handle. IMPORTANT: The cable should have very little slack, but should NOT be tight. An overtightened cable may prohibit the auger and drive from disengaging. WARNING: Over-tightening the cable may prohibit the auger and drive from disengaging and compromise the safety of the snow thrower. Do NOT overtighten the cable. • Once properly adjusted, tighten the jam nut against the coupling end of the cable to lock it in position. NOTE: Refer to Auger Control Test in the Operation Section prior to operating your snow thrower. Read and follow all instructions carefully and perform all adjustments to verify your snow thrower is operating safely and properly. Attaching the Chute Assembly (Hardware F) • Place chute assembly over chute opening, with the opening in the chute assembly facing the front of the unit. • Place chute flange keepers beneath lip of chute assembly, with the flat side of chute flange keeper facing downward. See Figure 10. • Insert hex bolt up through chute flange keeper and chute assembly and secure with hex lock nut. After assembling all three chute flange keepers, tighten all nuts and bolts securely. Do not overtighten. Figure 10 Ferrule Models 614, 644, 664 and 6A4 Flat Washer Shift Lever Hairpin Clip Shift Rod Flat Hairpin Shift Arm Clip Assembly Auger Drive Traction Drive Clutch Clutch Washer Z Hex Nut Cable Should Be Straight Chute Assembly Hex Bolt Hex Lock Nut Chute Flange Keeper 9 NOTE: Lock nuts cannot be threaded onto a bolt by hand. Tighten with two 7/16” or adjustable wrenches. Attaching The Chute Directional Control (Hardware C) • Thread one hex nut about halfway onto eye bolt on the chute directional control. • Insert eye bolt through the hole provided in the left handle. See Figure 11. • Secure with cupped washer (cupped side against the handle) and other hex nut. Do not tighten until after attaching the other end of the chute directional control. Figure 11 • To align the spiral on the chute directional control, you may have to loosen the carriage bolts and hex lock nuts securing lower chute bracket to the extension on the left side of the chute assembly. See Figure 12. • Place one flat washer on the end of the chute directional control, then insert the end of the control into the hole in the plastic bushing in the lower chute bracket. • Place another flat washer on the end of the chute directional control, and insert hairpin clip into hole in the end of control. See Figure 12. • Adjust the chute bracket so that the spiral on the chute directional control fully engages the teeth on the chute assembly. • Tighten nuts on the lower chute bracket securely. • Tighten hex nut on the eye bolt on chute directional control. Figure 12 Lamp Wiring (If Equipped) If for shipping purposes, the headlight wire was left unattached to the alternator lead, follow the steps below to attach it now: • Unwrap the headlight wire which is attached to the headlight beneath the handle panel. Wind the headlight wire around the right handle until excess slack is removed. See Figure 13. Figure 13 • Plug the wire from the headlight into the alternator lead coming from the right side of the engine, underneath the fuel tank. Eye Bolt Hex Nut Cupped Washer Lower Chute Bracket Hex Lock Nuts Carriage Bolts Chute Hairpin Lower Chute Flat Bracket Washers Clip Directional Control Lower Handle Alternator Lead Lamp Wire 10 SECTION 4: KNOW YOUR SNOW THROWER WARNING: Read, understand, and follow all instructions and warnings on the machine and in this manual before operating. Shift Lever The shift lever is located in the center of the handle panel. The shift lever may be moved into one of six positions. Run engine with throttle in the fast positions Run engine with throttle in the fast position. Use the shift lever to determine ground speed. See Figure 14. Forward There are five forward speeds on this snow thrower. Position one (1) is the slowest and position five (5) is the fastest. Reverse Your snow thrower has two reverse (R) speeds. R1 is the slower, while R2 is the faster of the two. NOTE: Model 614, 644, 664, and 6A4 has five forward positions and two reverse. Auger Drive Control The auger drive control is located on the left handle. Squeeze the control grip to engage the augers. Release to sto...

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