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START AIR FLOW BEFORE HEATING THE ELEMENT. CLOSE AIR FLOW AFTERTURNING OFF HEATING ELEMENT AND ALLOWING ITTOCOOL. 5. Always use pliers to change the tip on a welding gun. (Do not overtighten.) SKU 41592 Page 2 Rev 07/01 41S92 pSS 2 WJ/01, 9:12 AM —1111 I 1X1 '—I 6. Avoid working alone. If an accident happens, an assistant can bring help. 7. Avoid electrical shock. Do not use in wet environment, Do not use if electrical cord is damaged. 8. Avoid damaging gauge. Use only as specified in t

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Assembly and Operating Instructions For best service, you should incorporate an oiler, regulator, and inline filter, as shown in the diagram above. Hoses, couplers, oilers, regulators, and filters are all available at Harbor Freight Tools. Cut-Off Tool SKU 95028 For technical questions, please call 1-800-444-3353 Page Assembly and Operation Instructions (continued) note: Performance of the compressor (if powered by line voltage) may vary depending on variations in local line voltage. Extension c

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If there is any doubt, do not operate the tool. 18. Pacemaker safety warning. People with pacemakers should consult with their physician(s) before using this product; operation of equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker. 19. Use proper size and type extension cord. If an extension cord is required, it must be of the proper size and type to supply the correct current to the tool without heating up. Otherwise, the extension cord could

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Push in until the wire comes out the Welding Torch head. If it cannot be fed manually all the way out, it can be fed automatically when the welding unit is powered up. 6. Close the Feed Mechanism (10) over the wire, and adjust the feed tension (D) if necessary. 7. Check that +/– cables to connection Knobs (29) are correct. See photo (top-left). When using non-flux wire and protective gas, connect wire cables as shown in photo. For 0.9 flux cored wire, no gas is required. Reverse cable connection

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Also, some diseases that may be linked to exposure to welding or plasma cutting exhaust fumes are: • Early onset of Parkinson’s Disease • Heart disease • Ulcers • Damage to the reproductive organs • Inflammation of the small intestine or stomach • Kidney damage • Respiratory diseases such as emphysema, bronchitis, or pneumonia Use natural or forced air ventilation and wear a respirator approved by NIOSH to protect against the fumes produced to reduce the risk of developing the above illnesses. M

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If too much current is drawn from 13. the MIG Welder, the overload protection will activate, the red overload indicator will light, and the Arc Welder will shut down. If this happens, turn the power Switch OFF and wait about 3 ~ 5 minutes before restarting. When the weld is complete, lift the 14. Welding Torch handle away from any grounded object, remove your Face Shield, and turn the power Switch OFF. Unplug the power cord from the 15. electrical outlet. Read the included weld diagnosis 16. pam

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Always clean and dry the areas first. Fumes and Gases Hazards 1. Welding and cutting fumes and gases may be hazardous if inhaled for long periods of time. 2. Install a natural or forced-air ventilation system in the work area. If the ventilation system is inadequate, use an air respirator. 3. Use a forced-air ventilation system when welding or cutting lead, beryllium, cadmium, zinc, zinc-coated or painted materials. Always wear a protective breathing mask. 4. When welding or cutting in small are

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(See Figure B.) While grasping the handle of the 9. Electrode Holder (33), with the electrode clear of grounded objects, turn the Power Switch Knob (25) to its “ON” position. (See Figure B.) Hold the Welding Shield in front 10. of your eyes. WARNING! Never look at the ignited arc without ANSI- approved arc shaded eye protection as in a full face shield. Permanent eye damage or blindness can occur. Skin burns can occur. Wear a NIOSH-approved respirator to avoid breathing arc fumes. Stroke the are

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Mount the metal to be welded to the 2. metal work table. It should be mounted so that the welding debris falls to the cement floor. Place the Welder no closer than six 3. feet from the workpiece to be welded and attach the Tig Torch, if desired. Securely attach the Ground Clamp 4. (9) to a part of the workpiece or metal table. (See Figure A.) Place the bare end of an Electrode 5. (not included) in the Electrode Holder (8). NOTE: Always keep the jaws of the Electrode Holder clean to ensure proper

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Unplug the Welder. Slightly tighten the Tension Adjusting Knob (10b) on the Wire Feed Assembly, and rewind the Welding Wire slightly before retrying. (See Figure E.) To check the tension on the Wire Feed Assembly, feed the Welding Wire against a piece of scrap wood from 2 to 3 inches away. If the Wire stops instead of bending, turn the Welder OFF. Unplug the unit from its electrical outlet. Then, slightly tighten the Tension Adjusting Knob (10b) on the Wire Feed Assembly. (See Figure E.) FIGURE





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