MAIL WARRANTY CARD TO: KEYS FITNESS PRODUCTS, PO BOX 551239, DALLAS, TX 75355 1 Before You Start Safety Precautions and Thank you for purchasing product you have chosen was cardiovascular exercise. Prior to assembly, remove components from the box verify that all the listed parts were supplied. instructions are described in the following Important Safety Information WARNING! 1) Before using this exercise unit or starting any exercise program, consult your physician. This is especially important for persons over the age of 35 and/or persons with pre-existing health problems. Keys Fitness Products LP assumes no responsibility for personal injury or property damage sustained by or through the use of this product. 2) To reduce the risk of electrical shock, burns, fire or other possible injuries to the user, it is important to review this manual and the following precautions before operation. 2 It is the owner's responsibility of this exercise unit have read are familiar with warnings and • This exercise unit has a user maximum pounds. • The CardioMax Elliptical Trainer should only be used on a level surface and is intended for indoor use only. It should not be placed in a garage, patio or near water. Keys recommends an exercise equipment mat be placed under the to protect the floor or carpet and for easier cleaning. • Wear comfortable, good-quality walking or running shoes and appropriate clothing. Do not use this exercise unit with bare feet, sandals, socks or stockings! • Always examine your unit before using to ensure all parts are in working order. • Do not leave children unsupervised near or on the exercise unit. • Never operate the exercise bicycle where oxygen is being administered or where aerosol products are being used. • Never insert any object or body parts into any opening. • Service to your CardioMax exercise unit should only be performed by an authorized service representative, unless authorized and/or instructed by a Keys technician. Failure to follow these instructions will void the warranty 3 ASSEMBLY PARTS ASSEMBLY ACCESSORIES 1 24 Main Frame 64 L, R 38 Front Stabilizer Handlebars 67L, R 10 Handlebars Post Handlebar Sleves 57 29 Foot Pedal Mount Tubes 54 Computer Console Rear Stabilizer Tension Knob 45 Assembly of CardioMax Dual ActionElliptical Trainer Assembly of CardioMax Dual ActionElliptical Trainer 2. Attach the Rear Stabilizer Carriage Screws (26), (27). REMOVE ALL SECURITY TAPE AND WRAPPING BEFORE BEGINNING. 1. Attach Front Stabilizer (24) onto the Main Carriage Screws (26), Cap Nuts (28) and Arc (27). 1 2 6 7 3a. Mount Foot Pedals 3a Washers (16) and Nylon 3. Slide the Bolts (12, 13) through the hole of the Foot Pedal Mount Tubes (10) and screw into the Crank (7). Must screw on counter clockwise. Secure both Bolts (12, 13) with Nuts (6a, 6b). Do not forget to place the Plastic Spacer (9) in first.(See 3a above). 3 8 4. Connect the Monitor the Monitor Cable (50) Slide the Tension Cord (53) up into Connect the Handlebar Post (38) to the (52) and Washers (27) 4 9 5. Connect the Monitor secure the Computer of the Computer. Pull the Tension Cable (53) out of Handlebar Post (38) and connect Knob (54) as in Steps 1 and 2: Step 1: Put the Tension Controller cable end into the spring hook. Step 2: Pull the Tension Controller cable into the gap of the bracket. 5 Insert the Tension Knob (54) into the Upright Post (38) and connect with the screw attached (55). 10 6. Connect the Left Handlebar (67L) with Bolts (69), (70) and Cap Nuts slide the entire Left Handlebar Post (38) and secure with Washer (72) and Nut (6a). Once tightened, slide on the Plastic Cap the Left Connect Tube (74L) to the bottom of the Left Handlebar Assembly using Screw (77), (21) and Nut (39). Once tightened, slide on the Plastic Cap nut. Repeat step 6 on the right side of the unit. 11 38 64L 74L 6 These two parts are already connected 520R Parts List NO. PART 1 MAIN FRAME 2 BEARING HOUSING 3 BALL BEARINGS 4 INSIDE BEARING COLLAR WASHER 6 HEX NUT 7 OUTSIDE BEARING COLLAR 8 WASHER 9 CRANK MAGNET 11 BELT 12 PULLEY 13 RIGHT PEDAL 14 LEFT PEDAL REAR STABILIZER 16 HEIGHT REGULATOR 17 CARRIAGE BOLT M8*70 18 NUT M8 19 WASHER END CAP 21 FRONT STABILIZER 22 NUT 3/8" 23 WASHER 24 BC NUT 3/8" SPACER 26 BEARINGS 27 FLY WHEEL 28 AXLE 29 GREASED BEARING WASHER 31 NYLOCK NUT M8 32 GHEX BOLTM8*60 33 MAGNETIC PLATE 34 MAGNETIC SPRING IDLER SPRING QTY 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 2 4 4 4 2 1 1 1 1 1 3 1 1 1 5 2 2 1 1 1 NO. PART 36 HEX BOLT 3/8"*26 37 WASHER 38 IDLER ARM 39 NYLOCK NUT 3/8" 40 IDLER WHEEL SPACER 41 IDLER WHEEL 42 TENSION SPRING 43 WASHER 44 NYLOCK NUT M10 45 SENSOR WIRE 46 SCREW M3*10 47 SEAT ADJUSTMENT KNOB 48 PORT SUPPORT BUSHING 49 SEAT POST 50 NYLOCK NUT M8 51 ARC WASHER 52 SEAT 53 NUT M8 54 EXTENSION WIRE 55 HEX BOLT M8*15 56 UPRIGHT POST 57 SCREW M5* 58 RESISTANCE KNOB 59 TENSION CABLE 60 SCREWM5*10 61 COMPUTER 62 HANDLEBAR 63 FOAM GRIP 64 HANDLEBAR CAP 65 CRANK CAP 66 SCREW 67 ROUND HEAD SCREW 68 LEFT COVER 69 RIGHT COVE...