09/06 Rev A Table of Contents Important Safety Information 3 Before You Start 4 Assembly 5-9 Parts List 10 Exploded View 11 Warranty Information 12 2 Important Safety Information THANK YOU for making this unit a part of your exercise program. Keys Fitness assures the very best in value, appearance, durability and biomechanics. This manual will guide you through the assembly process. If at any time you are having trouble with the assembly or use of this product, then please contact us at our Keys Fitness Helpline. We have trained service technicians on site to take care of you, our valued customer. REGISTRATION CARD To avoid unnecessary delays in warranty parts and to insure that a permanent record of your purchase is on file with our company, be sure to send in the warranty registration card or register on-line at within 10 days of purchase. KEYS FITNESS SERIES MODEL: KF-HC QUESTIONS? CALL 1-800-683-1236 Monday-Friday 8:30-5:30 Central Time When calling please have the following product information available: 3 Before You Start NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. Prior to assembly, remove components from the box and verify that all the listed parts were supplied. SAFETY INFORMATION WARNING! Before using this unit or starting any exercise program, consult your physician. This is especially important for persons over the age of 35 and/or persons with preexisting health problems. Keys Fitness Products LP assumes no responsibility for personal injury or property damage sustained by or through the use of this product. It is the owner’s responsibility to ensure that all users of this unit have read the Owner’s Manual and are familiar with safety information and precautions. SAFETY PRECAUTIONS • This unit should only be used on a level surface and is intended for indoor use only. Keys Fitness recommends an equipment mat be placed under the unit to protect the floor or carpet and for easier cleaning. • Wear comfortable, good-quality walking or running shoes and appropriate clothing. Do not use this unit with bare feet, sandals, socks or stockings! • Always examine your unit before using to ensure all parts are in working order. • Do not leave children unsupervised near or on the unit. • Service to your unit should only be performed by an authorized service representative, unless authorized and/or instructed by a Keys Fitness technician. Failure to follow these instructions will void the warranty. 4 Assembly 5 Assembly NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. STEP 1 Connect Right Front Support (8) to Base Frame (3) using Bolts (15) and Washers (16). Make sure that the printed numbers on the Front Supports (8) are facing inward for proper viewing. Left and Right Safety Bars (6,7) should be set at desirable height in order to catch straight bar at lowest position if needed. 6 Assembly NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. STEP 2 Secure Right Rear Support (1) to Base Frame (3) with Bolts (10), Washers (11) and Nylon Lock Nuts (12). Secure Right Rear Support to Right Front Support with Bolt (15) and Washer (16). Repeat using Left Rear Support (2), Left Front Support (8) and Base Frame (3). 7 Assembly NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. STEP 3 Connect Lower Cross Frame (4) and Upper Cross Frame (5) to Left and Right Rear Supports from using Bolts (13), Washers (11) and Nylon Lock Nuts (12). NOTE: TWO PEOPLE WILL BE NEEDED TO SAFELY COMPLETE THIS STEP. 8 Assembly NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. STEP 4 Connect Gun Racks (9) to the outside of both Front Supports (8) using Bolts (14), Washers (16) and Nylon Lock Nuts (17). Connect Weight Holders (20) to Left and Right Rear Supports (1,2) with Bolts (15) and Washers (16). 9 Parts List KF-HC Parts List Rev A Ref # Part # Description Qty 1 223-00885 RIGHT REAR SUPPORT, KF-HC 1 2 223-00886 LEFT REAR SUPPORT, KF-HC 1 3 223-00887 BASE FRAME, KF-HC 2 4 223-00888 LOWER CROSS FRAME, KF-HC 1 5 223-00889 UPPER CROSS FRAME, KF-HC 1 6 223-00890 RIGHT SAFETY BAR, KF-HC 1 7 223-00891 LEFT SAFETY BAR, KF-HC 1 8 223-00892 LEFT FRONT SUPPORT, KF-HC 1 9 223-00893 GUN RACK, KF-HC 2 10 202-00641 ALLEN BOLT M12X100 4 11 202-00223 WASHER 12 24 12 202-00092 NYLON LOCK NUT M12 12 13 202-00642 ALLEN BOLT M12X75 8 14 202-00643 ALLEN BOLT M10X72 8 15 202-00644 ALLEN BOLT M10X20 16 16 202-00645 WASHER 10 32 17 202-00091 NYLON LOCK NUT M10 8 18 206-00394 PLUG 50.8X76.2 2 19 223-00894 RIGHT FRONT SUPPORT, KF-HC 1 20 223-00895 WEIGHT HOLDER, KF-HC 8 21 206-00016 ROUND PLUG 8 10 Exploded View 11 Warranty KEYS FITNESS PRODUCTS, L.P. LIFETIME WARRANTY This Warranty applies in the United States and Canada to products manufactured or distributed by Keys Fitness Products, LP (“Keys”) under the KEYS brand name. The warranty is non-transferable and valid only to the original purchaser. Keys warrants that the Pr...