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The sensor will function with either side placed toward the floor. 2. If the sensor will be used to detect another potential leak source, such as basement flooding, the sensor must be placed on a flat section of floor in an area where water will first collect. If the level cannot reach 1/32”, the alarm feature may not function. Do not place in a high-traffic area where the sensor could be stepped on or moved. The sensor will function with either side placed toward the floor. 3. After placing the sensor in the appropriate location, plug the water sensor connector into the Smart Control™. 4. Upon wiring the Smart Control™, test the sensor by either immersing it in water or inserting a coin between the two electrodes. The Smart Control should display Er4 and sound an alarm. The error and alarm should disappear when the sensor is dried or the coin is removed. Perform this test during the annual inspection of the BoilerMate®, or more frequently if installed in an area known to flood. 5. This sensor should not be the primary means of leak detection. U.S. Patent Pending 11/948,493 and other patents pending. -19 9. WIRING ALL DIAL CONTROL MODELS (EXCEPT RTR MODELS) Dial Control models utilize a standard dry-contact aquastat with capillary temperature sensor. The dial control contains a make-and-break switch and is suitable for 24V or 120V, 25A Max. CAPILLARY TUBE SENSOR BULB SHAFT WIRE LEADS To wire Dial Control models, select the appropriate diagram from the following pages. If a suitable diagram is not available for your application, please contact AMTROL Tech Support at (401)535-1216. Always disconnect power before wiring the control. Ensure that the proper conduit and connectors are used per your local code. In lieu of local code, the National Electric Code should be followed. SEPARATE CIRCULATOR SEPARATE CIRCULATOR -20 T T X X Boiler Aquastat Zone Outputs Priority or DHW Zone Thermostat Inputs Typical Multi-Zone Relay BoilerMate® Circulator BoilerMate® Thermostat PRIORITY W/CIRCULATORS - SCHEMATIC 4 ZONE VALVES - SCHEMATIC 3 3-WIRE ZONE VALVES T T X X Boiler Aquastat Zone Outputs Priority or DHW Zone Thermostat Inputs Typical Multi-Zone Relay BoilerMate® Circulator BoilerMate® Thermostat PRIORITY W/CIRCULATORS - SCHEMATIC 4 ZONE VALVES - SCHEMATIC 3 3-WIRE ZONE VALVES -21 BOILER CONTROL - SCHEMATIC 5 HONEYWELL L8148E 4 WIRE ZONE VALVE "T" "T" (ON BOILER CONTROL) END SWITCH MOTOR L1 L2 24 VOLT L1 L2 NOTE: TAKE L1 AND L2 OFF THE BOILER CONTROL 3 WIRE ZONE VALVE TRANSFORMER 40VA ORANGE 1 ORANGE BLUE BLUE VIOLET VIOLET BLACK WHITE SMART CONTROL™ JUNCTION BOX (PLACE A WIRE NUT OVER EACH WIRE NOT USED IN THE AMTROL BOILER MATE® JUNCTION BOX.) TRANSFORMER 2 3 L1 L2 40VA 110v L1 L2 "T" "T" (ON BOILER CONTROL) 24 VOLT SMART CONTROL™ JUNCTION BOX ORANGE ORANGE BLUE BLUE VIOLET VIOLET BLACK WHITE (PLACE A WIRE NUT OVEREACH WIRE NOT USED IN THE AMTROL BOILER MATE® JUNCTION BOX.) NOTE: TAKE L1 AND L2 OFF THE BOILER CONTROL -22 10. WIRING ALL READY-TO-RUN (RTR) MODELS Ready-To-Run models include a circulator with built-in priority zoning relay. The aquastat is pre-wired and controls the circulator. Line voltage must be supplied and a signal wire must be run to fire the boiler. DHW AQUASTAT FACTORY WIRED LINE OUT CANCELS ON CALL FOR DHW LINE IN LIVE NEUT PR OUT PR IN 1 2 3 4 DRY CONTACT TO BOILER OR EXTERNAL RELAY CIRCULATOR RELAY OPERATION To wire RTR models, select the appropriate diagram from the following pages. If a suitable diagram is not available for your application, please contact AMTROL Tech Support at (401)535-1216. Always disconnect power before wiring the unit. Ensure that the proper conduit and connections are used per your local code. In lieu of local code, the National Electric Code should be followed. HONEYWELL L8148A OR SIMILAR W/120V HIGH LIMIT CIRCULATOR RELAY BOX LIVE NEUT PR OUT PR IN 1 2 3 4 L1 L2 T T HIGH LIMIT INPUT C1 C2 L1 L2 Indirect Aquastat -23 CIRCULATOR RELAY BOX CIRCULATOR RELAY BOX PRPR PRPR LIVE NEUTOUTIN LIVE NEUT OUTIN 1 2 3 4 1 2 3 4 C1 C2 Indirect Aquastat L1 L2 L1 L2 T T HEATING CIRCULATOR REMOVE JUMPER BETWEEN 1 & 3 3 HONEYWELL L8148A OR SIMILAR W/PRIORITY L1 L2 Indirect Aquastat L1 L2B2 B HONEYWELL L8148J W/MILLIVOLT GAS VALVE WHITE RODGERS 8J48A W/24V GAS VALVE CIRCULATOR RELAY BOX Indirect Aquastat L2 LIVE NEUT PR OUT PR IN 3 421 L1 L2L1 B W CIRCULATOR RELAY BOX Indirect Aquastat L2 LIVE NEUT PR OUT PR IN 3 421 L1 MULTI-ZONE CONTROL PRIORITY ZONE THERMOSTATS ZONE OUTPUTS T T T T T T TYPICAL MULTI-ZONE CONTROL -24 11. STARTUP PROCEDURE FOR ALL MODELS 1. PURGE HEAT EXCHANGER: The heat exchanger should be free of large air pockets to allow the circulator to operate properly. Using the diagram below as a guide, isolate the boiler return line and flush the loop until large air pockets are purged. After this, the air elimination equipment will collect smaller air bubbles to maximize efficiency. 2. FILL TANK: Open the hot water fixture furthest from the heater. Open the cold water supply...

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