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Resumen del manual
Your AMTROL BOILER MATE™ has been carefully assembled and factory tested. To enjoy the full service your BOILER MATE™ can provide, you should read and follow all of the instructions in this manual. When all installation steps have been completed, make sure you also follow the enclosed post-installation and start-up checklists before using your AMTROL product. You should also read carefully the sections describing proper product maintenance, and follow the required procedures as you use your BOILER MATE™. Return this booklet to its original envelope, and keep it with the BOILER MATE™. This manual may become out-of-date by later amendments. Check our web site, or ask your AMTROL supplier for any updates relating to your product. Our goal is to ensure you are fully satisfied with your new BOILER MATE™. If any questions or concerns arise, call Technical Service at 401-535-1216. THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL PERSONAL INJURY AND OTHER HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO REDUCE THE RISK OF POSSIBLE INJURY AS WELL AS PROPERTY DAMAGE. Part #: 9040-628 REV B (7/04) -1 TABLE OF CONTENTS 1. GENERAL SAFETY INFORMATION......................................................................................3 2. PRE-INSTALLATION CHECKLIST ........................................................................................4 Important Steps and Decisions Required Before Installation 3. REQUIRED COMPONENTS AND ACCESSORIES CHECKLIST .......................................5 FORCED HOT WATER, CLOSED HYDRONIC HEATING SYSTEMS 4. INSTALLATION - Forced Hot Water, Closed Hydronic Heating System .........................6 A. General Installation Requirements ..................................................................................6 B. Piping .................................................................................................................................7 C. Electrical Wiring ................................................................................................................8 D. Post-Installation and Start-up Check List.......................................................................9 ALL SYSTEMS 6. OPERATION AND MAINTENANCE.....................................................................................11 7. REPLACEMENT PARTS.......................................................................................................12 8. TROUBLESHOOTING CHECKLIST ....................................................................................13 9. SERVICE RECORD...............................................................................................................14 10. AMTROL LIMITED PRODUCT WARRANTY......................................................................15 -2 1. GENERAL SAFETY INFORMATION EXPLOSION HAZARD: DO NOT INSTALL TO A HIGH PRESSURE STEAM BOILER (greater than 15 psig). AN EXPLOSION COULD OCCUR. IMPORTANT GENERAL SAFETY INFORMATION - ADDITIONAL SPECIFIC SAFETY ALERTS APPEAR IN THE FOLLOWING INSTRUCTIONS EXPLOSION HAZARD. THE PRESSURE OF THE HEAT TRANSFER MEDIUM MUST BE LIMITED TO A MAXIMUM OF 30 PSIG BY AN APPROVED SAFETY OR RELIEF VALVE ON YOUR BOILER. THE TANK PRESSURE MUST BE LIMITED TO 150 PSIG MAXIMUM BY THE INSTALLATION OF A TEMPERATURE AND PRESSURE RELIEF VALVE (INCLUDED). SCALDING HAZARD: IF THE THERMOSTAT IS NOT WORKING PROPERLY OR IF THIS PRODUCT IS NOT INSTALLED IN ACCORDANCE WITH THE MANUAL, WATER TEMPERATURE CAN REACH SCALDING HAZARD: IF THE WATER TEMPERATURE IS OVER 120° F, HOUSEHOLD MEMBERS CAN SUFFER SERIOUS OR FATAL SCALDING AND PAINFUL AND PERMANENT INJURY. • THE CONSUMER PRODUCTS SAFETY COMMISSION RECOMMENDS AN INITIAL SETTING OF 120° F, BUT NOTES A SLOWER RESPONSE TIME OF INFANTS, AGED, DISABLED AND OTHER PERSONS INCREASES THE HAZARD TO THEM AND MAY REQUIRE LOWER SETTINGS. • ALWAYS CHECK THE WATER TEMPERATURE BEFORE USE, INCLUDING WASHING, BATHING OR SHOWERING. • TEMPERATURE LIMITING VALVES ARE AVAILABLE FROM YOUR PLUMBING SUPPLIER. EXCESSIVE LEVELS THAT MAY CAUSE SERIOUS SCALDING, EVEN IF THE TEMPERATURE SETTING IS CORRECT. AFTER INSTALLATION AND ANY SERVICING OF THE UNIT, VERIFY THAT THE THERMOSTAT IS WORKING AND FIRMLY INSERTED IN THE THERMOSTAT WELL BY FOLLOWING THE THERMOSTAT TESTING INSTRUCTIONS IN THE MANUAL AFTER INSTALLATION AND ANY SERVICING OF THE UNIT. SCALDING HAZARD: A CHECK VALVE MUST BE INSTALLED IN THE BOILER RETURN LINE TO PREVENT GRAVITY FLOW THROUGH THE HEAT EXCHANGER. THIS CAN CAUSE OVER HEATING AND RESULT IN SERIOUS SCALDING. IF NOT INSTALLED BY THE BOILER MANUFACTURER, INSTALL A LOW WATER CUT-OFF OR PRESSURE REDUCING VALVES MUST BE INSTALLED ON YOUR BOILER SO THAT LEAKING FROM ANY PLUMBING FIXTURE WILL NOT RESULT IN A DRY BOILER; IF THE BOILER CONTINUES TO FIRE, AN EXPLOSION HAZARD EXISTS. THIS UNIT MUST BE INSTALLED AS A SEPARATE HEATING ZONE. DO NOT CONNECT THIS UNIT TO AN EXISTING HEATING ZONE OR FEED BOILER WATER DIRECTLY THROUGH THE CO...
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