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Resumen del manual
• Electrical connections coated with insulating compound for long term reliability in harsh environments. Automotive Grade Sleeves Trayed and Potted PC Board • Automotive grade sleeves protect leads from abrasion. • Tough PC Boards - tray mounted, completely encapsulated, double locked harness connectors, environmentally protected connectors, electrical silicone grease, high current rating. • Efficient Cooling System with Industrial Motor with sealed bearings and metal fan blade. • Fan-As-Needed - reduces power consumption and the amount of debris that gets drawn into the machine by shutting the fan down when it is not needed. Cooling System Testing and Reliability All Lincoln inverters are fully tested for reliability before and after assembly. • Each machine undergoes a functional weld test to ensure performance. • Lincoln inverters are operated in an environmental chamber under extreme conditions of temperature and humidity. • Mechanical testing including vibration and drop testing is performed • Extensive temperature testing is performed to ensure that all Environmental Chamber Manufacturing & Testing components are running within allowable range. • Three year warranty on parts and labor. • Manufactured under a quality system certified to ISO 9001 requirements. • Designed to the IECEN 60974-1 standard. • Standards - IECEN 60974-1, NEMA EW 3, CSANRTL/C. • Environmental rating IP21S. Power electronics innovations like lightweight inverters and high speed chopper are common, but Nextweld’s power electronics provide fabrica- tors with a highly efficient system that are reliable and can adapt easily to new operations. State-of- the-Art Inverter technology provides high power efficiency, excellent welding performance and a lightweight, compact design. Lincoln inverters undergo rigorous environmental, mechanical and weld testing in the design/production process to ensure ruggedness and reliability. WHAT IS POWER ELECTRONICS? Power Wave 455M Robotic and Power Wave 455M/STT Robotic [4] A CLOSER LOOK INTERFACE OPTIONS • ArcLink is a digital communication protocol designed specifically for the arc welding industry. It integrates welding systems and networked components to create a flexible welding cell. • ArcLink is a Controlled Area Network (CAN) based network with a 40V supply. ArcLink Cable Connector • ArcLink is used to connect the welding equipment such as the power supply and wire feeder together where reliable, priority- based operation is essential. DeviceNet Cables • DeviceNet is a network that provides connections between simple industrial devices (such as sensors and actuators) and higher-level devices (Programmable Logic Controllers [PLC]). The Power Waves can be interfaced with DeviceNet using a K2206-1 DeviceNet interface module. • Data is transmitted through wide area network (10 baseT, IEEE 802.3 Compliant). Monitor/control all equipment from a single interfaced desktop computer. The Power Waves can be interfaced with Ethernet using a K2207-1 Ethernet/DeviceNet Interface Module. • Also includes full DeviceNet capability. Hard Automation - DeviceNet • Standardized PLC connections enable engineers to connect welding systems to other automation devices. Sample application templates make it easy to implement typical control features. The Power Waves require a K2206-1 or K2207-1 Interface Module. Serial • All Lincoln digital equipment is configured with a serial interface. Ethernet Cables Allen-Bradley Panelview 600 Power Wave 455M Robotic and Power Wave 455M/STT Robotic [5] • All software services are accessible for maintenance. • RS-232 serial interfaces are inexpensive and easy to use and understand. Analog • This module provides Analog and Discrete Inputs/Outputs (I/O) for trigger controls plus feedbacks. Analog Interface RS-232 Cable RS-232 Port on the front lower panel of the machine. Nextweld’s digital communications offers fabricators a fast, reliable, inexpensive way to integrate and operate equipment. Large amounts of data transmit reliably and accu- rately, and wiring costs are relatively low, especially when the number of devices on the network increase. WHAT IS DIGITAL COMMUNICATIONS? A CLOSER LOOK Seamless Integration Power Wave power sources are compatible with Ethernet and DeviceNet systems for seamless integration and efficiency. ArcLink allows welding systems and networked equipment to communicate with each other for high speed data transfer and full integration of systems. Power Wave Computer RS-232 Serial Port Optional Modules FANUC Robot Power Feed 10R Internet Computer Power Wave Process Monitoring Computer Analog Interface Robot Teach Pendant PLC DeviceNet Gateway Module Ethernet/ DeviceNet Gateway Module Robot Controller Non-FANUC Robot Power Wave 455M Robotic and Power Wave 455M/STT Robotic [6] RECOMMENDED OPTIONS GENERAL OPTIONS DeviceNet Interface Module This module provides Networking capabilities for Out...
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