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Resumen del manual
. . The Power Wave 455M Robotic is a high performance, digitally controlled inverter power source designed for robotic, hard automation and semiautomatic applications. It is designed to be part of a modular, multi-process welding system that can be arranged in a variety of ways for optimum, customized performance and easy maintenance. Optional DeviceNet™ and Ethernet communication modules provide networking capabilities and allow the power sources to communicate with other industrial machines to create a highly integrated and flexible welding cell. Available as a standard model or with Lincoln’s STT® process for applications in which heat input control, minimal distortion, reduced spatter and low fumes are essential. Processes Description MIG Pulsed STT Flux-Cored Output CV CC DC Input 3 PHASE6050 Hz Advantage Lincoln • Program your own waveform or choose from over 60 standard welding waveform programs that offer a broad range of electrode size, type and shielding gas combinations to give you optimal appearance, penetration, beadshape and travel speed for each application. • Modular design enables robotic, hard automation and semiautomatic applications using a single machine platform. • Optional communication modules provide networking capabilities via DeviceNet or Ethernet. • Utilizes ArcLink™ - the leading digital communication protocol for welding, making it the best choice for seamless, time critical integration to the power source and networked equipment. • Software based controls can be upgraded as new features become available. • Process and production monitoring with access to real time (500Hz) feedback such as arc current, voltage and wire feed speed. Access to internal data acquisition (10KHz) and access to real time machine status such as fault/alarm conditions and arc time. • A Power Wave inverter operates at a high efficiency (88-90%) with a 95% minimum power factor(1) and is capable of operating from a universal input voltage (208 to 575 volts). • Power Wave 455M/STT features Lincoln’s Surface Tension Transfer® Process, which controls heat input for great penetration and reduced spatter and fumes. Recommended General Options DeviceNet Interface Module, Ethernet Interface Module, Analog Interface Module, Wave Designer™ Software, Dual Cylinder Platform Undercarriage, CoolArc® 40 Water Cooler Recommended Wire Feeder Power Feed 10R Order K2262-1 Power Wave 455M Robotic K2263-1 Power Wave 455M/STT Robotic Call the Lincoln Electric Automation Division at 216.383.2667 for more information. TECHNICAL SPECIFICATIONS Product Product Input Rated Output Input current Output Dimensions Net Name Number Voltage Current/Voltage/Duty Cycle @Rated Output Range H x W x D Weight in. (mm) lbs. (kg) Power Wave 455M Robotic K2262-1 208/230/460/575/3/50/60 60Hz: 60Hz: 5-570A 26.1 x 19.9 x 32.9 286 450A/38V/100% 58/53/25/22A (663 x 505 x 835) (130) (570A/43V/60%) (82/78/37/31A) Power Wave 455M/STT Robotic K2263-1 50Hz: 50Hz: 293 400A/36V/100% 49/45/23/18A (133) (500A/40V/60%) (67/61/31/25A) (1) At rated output. Publication E10.90 4/03 A CLOSER LOOK PERFORMANCE • The Power Waves contains a large library of welding programs or “weld modes.” Each weld mode is a specific software program that defines the output characteristics of the power source for simple processes like Stick and TIG to more complex processes like Synergic MIG (GMAW) and Pulsed MIG (GMAW-P). Weld modes were developed to handle a broad range of applications. They may be tuned to a specific electrode type, electrode diameter, gas type or application. • All Power Waves share a common digital control platform to maximize interoperability, interchangeability and compatible software tools. Nextweld Lincoln's Power Wave power sources are equipped with Nextweld innovations that offer seamless system integration, high efficiency and reliability, and outstanding arc control. Here are just a few of Nextweld's technologies and processes that are standard with this machine. • Waveform Control Technology™ controls and shapes the output waveform. Optimizes metal transfer to reduce spatter and improve stability. Simplifies process selection and controls heat input. • Surface Tension Transfer (STT)(1) is a Waveform Control process that uses current controls to adjust the heat independent of wire feed speed, provides low heat input without overheating or burning through. Distortion, spatter and smoke are reduced. • The Power Wave 455 features Ethernet and DeviceNet compatibility, as well as ArcLink, the leading communication protocol for welding and the best choice for seamless, time critical integration to the power source and networked equipment. • Power Wave Robotic Welding Systems feature weld mode selection, PRE-FLOW, RUN-IN, ARC CONTROL, BURNBACK, POST-FLOW and CRATER that provide the operators full control over the welding procedure and sequence. • Synergic welding eliminates the need to independently set the wire feed speed and voltage. Sy...
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