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Generac® Power Systems, Inc. 19 Section 6 — Scheduled Maintenance Guardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW Generators Maintenance Tasks Level 1 Recommended to be done monthly/ 10 hrs. Task Comp. (Date- Initials) Level 2 Required to be done 3 months/ Break-in 30 hrs. Task Comp. (Date- Initials) Level 3 Required to be done Semiannually/ 50 hrs. Task Comp. (Date- Initials) Level 4 Required to be done Annually/ 100 hrs. Task Comp. (Date- Initials) 1. Disable the unit from operating per the first page warning. 2. Check the engine oil level. Adjust as necessary. 3. Check the engine coolant level. Adjust as necessary. 4. Check the engine coolant thermal protection level. Correct as necessary. 5. Check the natural gas delivery system on gas engine driven units. Tighten connections as necessary. 6. Check the diesel fuel supply level for diesel engine driven units. Fill as necessary. 7. Drain water and sediment from the diesel fuel tank on diesel engine driven units. 8. Drain water from the fuel line water separator on diesel engine driven units if the unit is equipped with one. 9. Check the air inlets and outlets for debris. Clean as necessary. 10. Check the battery electrolyte level if accessible. Adjust as necessary. 11. Check the battery posts, cables, and charger for loose connections, corrosion, and proper operation. Correct as necessary. 12. Check the unit wiring for loose connections, corrosion, and damage. Correct as necessary. 13. Check the engine accessory drive belts for wear, weather cracking, and damage. Replace as necessary. 20 Generac® Power Systems, Inc. Section 6 — Scheduled Maintenance Guardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW Generators Maintenance Tasks Level 1 Recommended to be done monthly/ 10 hrs. Task Comp. (Date- Initials) Level 2 Required to be done 3 months/ Break-in 30 hrs. Task Comp. (Date- Initials) Level 3 Required to be done Semiannually/ 50 hrs. Task Comp. (Date- Initials) Level 4 Required to be done Annually/ 100 hrs. Task Comp. (Date- Initials) 14. Visually inspect the unit looking for leaks, wear or damage, loose connections or components, and corrosion. Correct as necessary. 15. Test the engine and transfer switch safety devices. Correct and/or adjust as necessary. 16. Initiate an automatic start and transfer of the unit to site load and exercise it for at least 1 hour looking for leaks, loose connections or components, and abnormal operating conditions. Correct as necessary. 17. Start and exercise the unit at full rated load (use a load bank if the site load is not enough) for at least 2 hours looking for leaks, loose connections or components, and abnormal operating conditions. Correct as necessary. 18. Change the engine oil. 19. Replace the engine oil filter(s). 20. Replace the engine air filter(s). 21. Replace the engine fuel filter(s) on diesel engine driven units and re-prime the fuel system. 22. Check the engine spark plugs on gas engine driven units. Clean and re-gap or replace as necessary. 23. Perform a 5 minute no-load operational run of the unit looking for any post service problems. 24. Return the unit to standby setup for operation when required. Generac® Power Systems, Inc. 21 22 Generac® Power Systems, Inc. Section 7 - Electrical Data Guardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW Generators Wiring Diagram — Control Panel (1-Phase) —Drawing No. 0A2803-D Generac® Power Systems, Inc. 23 Section 7 - Electrical Data Guardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW Generators Electrical Schematic — Control Panel (1-Phase) — Drawing No. 0A2802-B 24 Generac® Power Systems, Inc. Section 7 - Electrical Data Guardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW Generators Wiring Diagram — Control Panel (3-Phase) — Drawing No. 0A2804-D Generac® Power Systems, Inc. 25 Section 7 - Electrical Data Guardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW Generators Electrical Schematic — Control Panel (3-Phase) — Drawing No. 0A2805-C 26 Generac® Power Systems, Inc. Section 7 - Electrical Data Guardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW Generators Wiring Diagram — 1.5L Gas Engine — Drawing No. 0A7176-A Generac® Power Systems, Inc. 27 Section 7 - Electrical Data Guardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW Generators Electrical Schematic — 1.5L Gas Engine — Drawing No. 0A7182-A 28 Generac® Power Systems, Inc. Section 8 - Exploded Views and Parts Guardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW Generators Exploded View – Enclosure — Drawing No. 0C1404-B Section 8 - Exploded Views and Parts Guardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW Generators Exploded View – Enclosure — Drawing No. 0C1404-A ITEM PART NO. QTY. DESCRIPTION 1 0A2110 32 SCREW SWAGE 1/4-20 X 1/2 Z/YC 2 0A2115 32 WASHER NYLON .250 3 0A3133A 4 HINGE SLIP MALE LH 0A3133B 4 HINGE SLIP FEMALE LH 0A3133C 2 HINGE SLIP MALE RH 0A3133D 2 HINGE SLIP FEMALE RH 4 0A3359 24 SCREW BHSC M6-1.0 X 16 SS 5 0A3360 24 SHAKEPROOF INT M6 SS 6 0C1245 1 PANEL TOP SIDE LH 0C1245A 1 PANE...

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